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  1. Brutacus

    m936A2 battery upgrade help

    A pair of 8D's will do the trick, and they are very easy to wire up. Here is how I wired mine up. These two provide plenty of cold cranking amps. Whatever you do, make sure you wire up your glow plug(s) on the 12 volt. Everything else should be 24 volts. If you look in the pictures, you can see...
  2. Brutacus

    What have you done to your 5 ton this week?

    I finally have something to post in this thread. I'm going to install my new fuel filters when I get a new fuel hose ( the hose that goes from the filter to pt pump) on Monday. The back plate is 3/16" stainless steel, 4"x12", and the connecting pipe is just 2 45 degree street elbows with a...
  3. Brutacus

    Found some yellow - any ideas?

    If the rest of the truck isn't like that, but just green paint, then those yellow parts might have come from a different vehicle that was repainted.
  4. Brutacus

    The beast died after hitting a bump!!

    It's been over 2 months since my last update, and I have been busy with the truck and other things. Since my last post, I have solved the screeching belts by replacing and correctly tightening them. I have checked every electrical connection I can see and most of them are loose or rusty crusty...
  5. Brutacus

    The beast died after hitting a bump!!

    Update, my buddy came through a week early and I replaced the switch and re-checked all my connections. The beast roared to life, but it was choking, with a rough idle. I'm still going over the electrical system, because I'm not sure I've ruled everything yet. On an earlier response to this post...
  6. Brutacus

    The beast died after hitting a bump!!

    Thank you Robo McDuff, I have been looking for an something like this since all this began. As for what is the purpose of the PCB box on a war-time truck? I have no idea. I would like to know this myself.
  7. Brutacus

    The beast died after hitting a bump!!

    I can't bypass my battery disconnect that way. Mine has four leads , three of which run into the PCB. Mine is worn out! I was going to replace it with a new one sometime in the future, but for $20 dollars, I can't say no to the weekend after next. Here is picture of the same switch my truck...
  8. Brutacus

    The beast died after hitting a bump!!

    I've already printed a copy of the wiring diagram form the tech manual. I would like to get my copy laminated. LOL We've followed it down from the ignition switch, to the kill switch. The Battery cut-off switch feels as if it is mechanically loose on the inside. This could account for another...
  9. Brutacus

    The beast died after hitting a bump!!

    I'm scraping the too many amps thought, but my old battery cables had serious corrosion all through out them. Not to mention the sheathing had been rubbed of in several places. I have since fixed this. That should have remedied any symptoms that would have caused, unless some of the components...
  10. Brutacus

    The beast died after hitting a bump!!

    I can't get any pictures to LOAD!! That is just as frustrating as the PCB!!
  11. Brutacus

    The beast died after hitting a bump!!

    That sounds like a better idea, and I'm starting to not like the PCB. Before I replace the starter with a gear reduction and all that stuff, I'm going to check and verify everything else. If it's just the PCB and it needs replaced, or rebuilt if possible then I'll do that first. The only reason...
  12. Brutacus

    Too many amps in my 5ton!

    I might be having a problem of too many amps from my batteries burning out components on my truck. I'm currently running two 8D batteries which have a combined 2800 cold cranking amps, and a regular 3500 rated amps. All these amps might be causing the component failures on my truck. I got to ask...
  13. Brutacus

    The beast died after hitting a bump!!

    Update: Ok guys, every test I did pointed to the solenoid being bad so I replaced the solenoid. To my surprise, the new solenoid is acting just like the old one. After looking at the wiring diagram in the tech manual, my father and I have narrowed the problem down three things, 1st, The...
  14. Brutacus

    The beast died after hitting a bump!!

    I'm not sure which one your talking about. I do know the terminal on the front of the starter is negative to the battery, and the outside terminal on the solenoid is the positive to the battery. The other solenoid terminal connects directly to the starter. I don't know or see anywhere else to...
  15. Brutacus

    The beast died after hitting a bump!!

    If it is just bridging a screwdriver across the terminals, then yeah. I will have to find my pick, so I can chip off a few layers of CARC. That stuff is on everything.
  16. Brutacus

    The beast died after hitting a bump!!

    First of Many Updates. Since the Holidays are over I can now start back working on the Beast. I have replaced ALL of the Battery cables with 0/3 gauge cable, new clamps, ring terminals and both of the battery boxes. I've cleaned all points of contact too, and I'm still having the same problems...
  17. Brutacus

    The beast died after hitting a bump!!

    I was going to ask if I need to replace the water pump seal or not. As I understand it, to adjust the belt tension I have to loosen the water pump then rotate it until the belt is tight enough. I'm not familiar with this type of pump or belt tightening system. I don't know if this would disturb...
  18. Brutacus

    The beast died after hitting a bump!!

    Ok, I'll have to get a good digital meter. When the engine was running, the voltage meter in the truck showed right on the mark, in the green where it says good. It was our assumption that the alternator is good, but I'm not ruling anything out as of yet. If my regulator is bad, can the...
  19. Brutacus

    The beast died after hitting a bump!!

    Update, We have solved the No-Start problem. It turns out 2 of the battery cables going over to the solenoid/starter have some serious corrosion in, under the sheathing. I've put a temp cable on it and the beast fires right up! I'm going to replace those cable and battery terminal clamps with...
  20. Brutacus

    The beast died after hitting a bump!!

    No, replacing the battery fixed another underlying issue. I still don't, can't get that click of the solenoid when I turn the ignition switch. I do have a keyed ignition switch from those military guys, so when I install that sometime over the holidays, I'm wanting to trace that issue to it's roots.
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