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  1. Jeepsinker

    Modern 24 volt alternator install

    I can't believe nobody has done this with a large case Leece Neville alternator yet. They're not terribly expensive and they're much higher output. More robust as well. Mine is 100 amp, and I've got a spare that's 120 or 125 amp. Same case. I may be mistaken, but I think they're surplus early...
  2. Jeepsinker

    Engine lost Power

    You absolutely need to turn up the fuel rate ( fuel screw) on the injection pump, regardless of any of the other stuff. You have a lot more air where you are now and not enough fuel rate to obtain a proper fuel/ air ratio. Sent an M35 from my old place in Louisiana up to my dad in Colorado years...
  3. Jeepsinker

    Air Pack Questions

    With that small amount, and as much fluid as you're going to move through it when bleeding it, you won't have any problem.
  4. Jeepsinker

    Master Cylinder Bad?

    I'd say most likely from the brake cleaner. It's hard on a lot of different plastics and rubber compounds.
  5. Jeepsinker

    Master Cylinder Bad?

    Yeah, the cup is swollen. That's why I suggested before to get an overhaul kit even for new old stock master cylinders. I've had a few do this right out of the box. Some even are so bad they completely lock up.
  6. Jeepsinker

    M35A2 idle surge.

    If not, there's certainly parts of it that are worth saving. You could save the block, crank, heads, injection pump, turbo, and rods. Or you could just drop six new piston and liner kits in it with a few new gaskets and have a good spare engine.
  7. Jeepsinker

    Master Cylinder Bad?

    I know it's a NOS master cylinder, but heed my advice here; go ahead and order a rebuild kit for it now.. They're getting to the age now where they're hit or miss when you install them, but at least you have a good clean housing with no corrosion or debris anywhere. A fresh overhaul kit and a...
  8. Jeepsinker

    Airpack Rebuild Complications

    Just use a pump sprayer and a 1/4" air hose with a 1/8" NPT nipple. Screw it into the master cylinder cap and bleed it, then attach your external reservoir line and fill that reservoir. I would strongly advise against using a compressed air source other than the hand pumped sprayer to bleed it...
  9. Jeepsinker

    Hydraulic Head Question

    Fyi, you probably won't strip the threads in the hydraulic head by tightening the piss out of the injector lines, but you'll cause the head to develop hairline cracks that leak fuel. I can't prove it, but my opinion is the injector line ferrules do get compressed and fail to seal, maybe not...
  10. Jeepsinker

    What did you do to your deuce this week?

    I thought about my deuce today. Think about it every day. I haven't laid eyes on it since June 2023, and hadn't for three years before that. Sure wish the time was right for me to come home. 😕
  11. Jeepsinker

    A3 Disc Brake Conversion - Brackets and Parts

    Keith Waligura makes batches of brackets for the rears and provides a list of parts to complete them. His brackets are $75/ axle. Idk if he's on here but he's on Facebook. For front brakes you'd have to figure something else out. They're quite a bit more complicated. Steve from Differential...
  12. Jeepsinker

    Airpack Rebuild Complications

    I honestly can't recall if I took that apart or not either. It's been too long. I want to say I just replaced what I could peel off of the piston and follower but not sure anymore. 🤔
  13. Jeepsinker

    In tank fuel pump substitute for M35

    Yeah, pressure requirement is 4-7 psi, but the volume at that pressure is most important. I'm not familiar with the pump you used, but with 3× the required pressure it likely provides enough volume for proper hydraulic head cooling as well. I see a lot of people use little clicker pumps with...
  14. Jeepsinker

    Any Transmission Or Overdrive Swap Recently

    I have the Waterloo overdrive and 11.00R20 tires but I haven't changed my differential gears. I may in the future, but it's quite expensive and labor intensive. I could've sworn that Ouverson offered a gear set in the neighborhood of the 5.13 or 5.30 range or something like that. Not sure I want...
  15. Jeepsinker

    In tank fuel pump substitute for M35

    Fass makes an inline pump ( just pump, no filter setup) that will support these engines and is 24v. Could easily use that with an A3 pickup tube.
  16. Jeepsinker

    Electric power steering for M35A2 Deuce

    Stock box is already a weak point. Putting more input force on it doesn't seem like a great idea. I know others have done this with hydraulic servos, and at least one company offers a kit to do this, but I've never been a fan of this method of power steering on these trucks. Regardless, if...
  17. Jeepsinker

    FDC Bypass Hose Question

    I wouldn't even bother with clear for the small lines. The returns always have air in them no matter what.
  18. Jeepsinker

    Airpack Rebuild Complications

    You couldn't zip the nut off with a good impact like I did? You need a good fast hitting 3/8" gun. A 1/2" gun hits too slow. I'd use rubber cement, or maybe some 3M trim and weatherstrip adhesive for the felt. Don't use silicone. And I would glue the ends. That felt is there to hold and spread...
  19. Jeepsinker

    M35A2 Rear Spring Bearing Block Wear / Repair

    The dog bones have very little to do with side to side axle movement. Any excess movement you get comes from either your trunnion bearings/ bushings adjustment or wear, your spring pocket and insert wear ( as G mentioned) and wear on your leaf springs themselves where they contact the spring...
  20. Jeepsinker

    M35A2 Brake master cylinder does not return.

    Ver Very nice. Glad you found the issue. Yeah unfortunately age and rubber parts aren't friends.
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