The 6.2 & 5-speed swap has been done with good success by a gentleman named Juan and others in the past - I am on-again/off-again on my swap due to work/family obligations. PM me for details, but the basics are that I have a 6.2 with a GM medium-duty (C60) truck bellhousing & a Spicer 3053A Deuce (multi-fuel) 5-speed trans bolted together now, sitting between the M37 frame rails. I was also involved (in a limited capacity) when Cabell Garbee did the Cummins 4BT swap on his M-37. Both trucks are currently at his house.
I went the direction of using the 6.2 for a number of reasons:
- 6.X motors in running condition are cheap -I bought a good running/driving civvy J-code '89 GMC truck for cheap as a parts source - starter crapped out on it...
- they are rated 3400/3600rpm from factory; would I run one at that speed for extended periods? No - it wastes fuel & is well beyond it's HP/TQ peak at those revs.
- The 4BT is awesome, but used market is pushing $2.5-3k for a runner in known good condition, then you get to decide what gearbox/adaptor plate combo to run behind it. NV4500 would be an excellent choice, but $1000+ for a good one & pricy synthetic oil steered me away from this - and NV4500 has some documented weaknesses...
- 6.X parts are dirt-cheap
- Ft Worth Clutch quoted me a mod'd 6.X clutch disc with a Spicer 10-spline hub for @ $100~, so this could be used with a stock 6.X flywheel.
- Motor & trans mounts would have to be fab'd for either a 6.X or 4BT swap; no biggie & I have a reasonable solution/source for this requirement...
- did I mention that I'm a cheap Scotsman?
My chassis still has stock 5.83 gearing, but the high-speed capabilities of the 6.X, coupled with a OD 5-speed & 1100x16 tires should equate to highway speeds; the 4.89 gears would be icing on the cake, but refer to the prior comment about being a Scotsman...
Power steering conversion boxes exist for the truck - old method was to use reverse rotation Dodge truck box; some Chevy vans use same/similar box & the disc brake conversion from Helitool are still available - even upgrading to just front disc brakes would be a big improvement.
But first of all; consider the intended use for the truck...
'Tanner'