- 14,639
- 4,815
- 113
- Location
- Buchanan, GA
FAQ
http://www.steelsoldiers.com/showthread.php?20600-FAQ-Thread-for-CUCV-s
STARTER
CUCV Stock Starter Circuit
http://www.steelsoldiers.com/showthread.php?129483-CUCV-Starter-Circuit
CUCV Doghead Starter Relay Modification
http://www.steelsoldiers.com/showthread.php?60960-doghead-starter-relay-modifcation
http://www.steelsoldiers.com/showthread.php?61184-Doghead-relay-mod-on-my-M1028
Doghead Starter Relay mod poll
http://www.steelsoldiers.com/showthread.php?70846-Poll-Who-has-done-the-Doghead-Relay-Conversion
Starter Brackets, Bolts and other Info.
http://www.steelsoldiers.com/showthread.php?15551-Starter-bracket-bolt-size
Burned Fusible Links after Starter Run on Explained and Illustrated
http://www.steelsoldiers.com/showth...fter-Starter-Run-on-Explained-and-Illustrated
Fusible Links 101
http://www.steelsoldiers.com/showthread.php?122571-Fusible-Links-101
Starter Rebuild Kits
http://www.steelsoldiers.com/showthread.php?136886-Alternator-and-starter-parts-amp-repair-kits
Old Style Direct Drive MT-27 Starter Rebuild
http://www.steelsoldiers.com/showthread.php?96119-Epic-27MT-Rebuild-quest
Another cause for Starter run-on
http://www.steelsoldiers.com/showthread.php?122850-Broken-starter-nose-conep
ALTERNATOR
GEN1 and GEN2 Exciter circuit troubleshooting
http://www.steelsoldiers.com/showthread.php?121589-CUCV-GEN1-and-GEN2-Exciter-troubleshooting
CUCV Isolated Ground Theory of Operation
http://www.steelsoldiers.com/showth...ternator-Isolated-Ground-Therory-of-Operation
CUCV Alternator-symptoms-diagnosis-and-fix
http://www.steelsoldiers.com/showthread.php?54292-CUCV-alternator-symptoms-diagnosis-and-fix
CUCV Alternator Rebuild - illustrated
http://www.steelsoldiers.com/showthread.php?146703-CUCV-Alternator-Rebuild
CUCV Alternator Rebuild
http://www.steelsoldiers.com/showthread.php?60299-CUCV-Alternator-Rebuild-Question
Convert a Civvy Alternator to an Isolated Ground if you busted your case
http://www.steelsoldiers.com/showthread.php?56186-Isolated-Ground-Alternator
Alternator Rebuild Kits
http://www.steelsoldiers.com/showthread.php?136886-Alternator-and-starter-parts-amp-repair-kits
GLOW PLUG SYSTEM
GP Module Operation
http://www.steelsoldiers.com/showthread.php?62477-GP-Module-Theory-of-Operation
GP Temperature Sensor
http://www.steelsoldiers.com/showthread.php?116079-Temp-Sensor
GP Relay Repair
http://www.steelsoldiers.com/showthread.php?97492-Glow-Plug-Relay-Repair
GP Resistor Bank Bypass
http://www.steelsoldiers.com/showthread.php?121398-GP-Resistor-Bank-Bypass
http://www.steelsoldiers.com/showthread.php?134320-A-muddy-resistor-bypass-overkill-is-a-GOOD-thing
Manual Glow Plug Switch
http://www.steelsoldiers.com/showthread.php?144924-How-To-Manual-Glow-Plug-Switch
HEADLIGHTS
CUCV Headlight Circuit
http://www.steelsoldiers.com/showthread.php?87544-CUCV-Headlight-Circuit
CUCV Melting Headlight Fuse and Horn Circuit fix
http://www.steelsoldiers.com/showthread.php?104746-Why-is-my-headlight-fuse-melting
LMC Headlight Wiring Harness upgrade
http://www.steelsoldiers.com/showthread.php?124720-LMC-Truck-Head-light-circuit-mod
HORN
Horn Blowing all the Time
http://www.steelsoldiers.com/showthread.php?90190-CUCV-Horn-relay
Horn Contact Replacement
http://www.steelsoldiers.com/showthread.php?126973-Horn-Contact-Replacement
ELECTRICAL
Fusible Links 101
http://www.steelsoldiers.com/showthread.php?122571-Fusible-Links-101
Soldering wires
http://www.steelsoldiers.com/showthread.php?150320-Electrical-soldering-connections-basics
CUCV Fuse Box Layout
http://www.steelsoldiers.com/showthread.php?132309-CUCV-Fuse-Box-Layout
CUCV Electrical Ground Locations
http://www.steelsoldiers.com/showthread.php?120289-CUCV-Electrical-Ground-Locations
CUCV Switches Diodes Relays
http://www.steelsoldiers.com/showthread.php?50551-CUCV-Switches-Diodes-Relays
Battery Wiring Maintenance
http://www.steelsoldiers.com/showthread.php?72880-Battery-Wiring-Maintenance
CUCV Color Wiring Diagrams
http://www.steelsoldiers.com/showthread.php?75505-CUCV-Wiring-Diagram-color-(except-M1010)
CUCV M1010 Color Wiring Diagrams
http://www.steelsoldiers.com/showthread.php?158356-Colored-Wiring-Diagrams-(M1010)
Blower Motor
http://www.steelsoldiers.com/showthread.php?130128-Blower-motor-out
Rosscommon 24v to 12v conversion
http://www.steelsoldiers.com/showthread.php?145322-CUCV-Rosscommon-24v-to-12v-Conversion
Turn SIgnal/Steering Column Troubleshooting
https://steelsoldiers.com/threads/turn-signals-not-working-steering-column-wiring.196603
INSTRUMENT CLUSTER
CUCV Instrument Cluster Cleanup
http://www.steelsoldiers.com/showthread.php?52821-Instrument-Cluster-Cleanup
CUCV Instrument Cluster Repair
http://www.steelsoldiers.com/showthread.php?43351-CUCV-Instrument-Cluster-Repair
CUCV Instrument Cluster Decoded
http://www.steelsoldiers.com/showthread.php?46054-CUCV-Instrument-Cluster-Decoded
HEATING/COOLING
CUCV Heater Core Replacement
http://www.steelsoldiers.com/showth...ent-Heater-Cores-No-or-Low-Heat-Output-Reason
Current Flowing thru heater core and corroding system
http://www.steelsoldiers.com/showth...-resulting-in-leaking-of-heater-core-into-cab
OIL COOLER HOSE REPLACEMENT
Custom fit oil cooler hoses - Updated 8-20-2017
https://www.steelsoldiers.com/showthread.php?96746-Custom-Oil-Cooler-lines-pics-info
FUEL SYSTEM
Spin On Fuel Filter Upgrade - Post #28 has a filter chart
http://www.steelsoldiers.com/showthread.php?36435-My-CUCV-spin-on-fuel-filter-mod
TRANSMISSION
Throttle Vacuum Valve Adjustment for late shifting
http://www.steelsoldiers.com/showthread.php?50568-CUCV-Throttle-Vacuum-Valve-Adjustment
TH400 Rebuilding Tips
http://www.steelsoldiers.com/showthread.php?149390-TH400-Rebuild-tips
Transmission swap with a 4L80e
http://www.steelsoldiers.com/showthread.php?64004-The-mythical-CUCV-4L80E-swap
700r4 swap
MISC
Insurance
http://www.steelsoldiers.com/showthread.php?121234-Insurance
Parts supplier CUCV Electric, Inc. Explained
http://www.steelsoldiers.com/showthread.php?103428-CUCV-Electric-Explained
M031 Generator Control Fix
http://www.steelsoldiers.com/showth...stem-using-b4thundr-Woodward-Apecs-controller
M1009 Tie Rods and Tie Rod Ends
http://www.steelsoldiers.com/showthread.php?125140-M1009-Tie-Rod-End-Replacement-Project
CUCV Torque Specs Cheat Sheet
http://www.steelsoldiers.com/showth...pec-Cheat-Sheat-M1008-M1009-M1010-M1028-M1031
M1010 Threads
M1010 Belt Numbers
http://www.steelsoldiers.com/showthread.php?104174-CUCV-fan-belts-for-m1010
M1010 Duvac Removal
http://www.steelsoldiers.com/showthread.php?37909-M1010-No-more-DUVAC!!
http://www.steelsoldiers.com/showth...ower-design-for-M1010-house-bank-and-no-DUVAC
*Thanks to cucvnut for helping combine all these threads/previous stickies into a simple one stop shop and all the member who have posted helpful threads over the years.
http://www.steelsoldiers.com/showthread.php?20600-FAQ-Thread-for-CUCV-s
STARTER
CUCV Stock Starter Circuit
http://www.steelsoldiers.com/showthread.php?129483-CUCV-Starter-Circuit
CUCV Doghead Starter Relay Modification
http://www.steelsoldiers.com/showthread.php?60960-doghead-starter-relay-modifcation
http://www.steelsoldiers.com/showthread.php?61184-Doghead-relay-mod-on-my-M1028
Doghead Starter Relay mod poll
http://www.steelsoldiers.com/showthread.php?70846-Poll-Who-has-done-the-Doghead-Relay-Conversion
Starter Brackets, Bolts and other Info.
http://www.steelsoldiers.com/showthread.php?15551-Starter-bracket-bolt-size
Burned Fusible Links after Starter Run on Explained and Illustrated
http://www.steelsoldiers.com/showth...fter-Starter-Run-on-Explained-and-Illustrated
Fusible Links 101
http://www.steelsoldiers.com/showthread.php?122571-Fusible-Links-101
Starter Rebuild Kits
http://www.steelsoldiers.com/showthread.php?136886-Alternator-and-starter-parts-amp-repair-kits
Old Style Direct Drive MT-27 Starter Rebuild
http://www.steelsoldiers.com/showthread.php?96119-Epic-27MT-Rebuild-quest
Another cause for Starter run-on
http://www.steelsoldiers.com/showthread.php?122850-Broken-starter-nose-conep
ALTERNATOR
GEN1 and GEN2 Exciter circuit troubleshooting
http://www.steelsoldiers.com/showthread.php?121589-CUCV-GEN1-and-GEN2-Exciter-troubleshooting
CUCV Isolated Ground Theory of Operation
http://www.steelsoldiers.com/showth...ternator-Isolated-Ground-Therory-of-Operation
CUCV Alternator-symptoms-diagnosis-and-fix
http://www.steelsoldiers.com/showthread.php?54292-CUCV-alternator-symptoms-diagnosis-and-fix
CUCV Alternator Rebuild - illustrated
http://www.steelsoldiers.com/showthread.php?146703-CUCV-Alternator-Rebuild
CUCV Alternator Rebuild
http://www.steelsoldiers.com/showthread.php?60299-CUCV-Alternator-Rebuild-Question
Convert a Civvy Alternator to an Isolated Ground if you busted your case
http://www.steelsoldiers.com/showthread.php?56186-Isolated-Ground-Alternator
Alternator Rebuild Kits
http://www.steelsoldiers.com/showthread.php?136886-Alternator-and-starter-parts-amp-repair-kits
GLOW PLUG SYSTEM
GP Module Operation
http://www.steelsoldiers.com/showthread.php?62477-GP-Module-Theory-of-Operation
GP Temperature Sensor
http://www.steelsoldiers.com/showthread.php?116079-Temp-Sensor
GP Relay Repair
http://www.steelsoldiers.com/showthread.php?97492-Glow-Plug-Relay-Repair
GP Resistor Bank Bypass
http://www.steelsoldiers.com/showthread.php?121398-GP-Resistor-Bank-Bypass
http://www.steelsoldiers.com/showthread.php?134320-A-muddy-resistor-bypass-overkill-is-a-GOOD-thing
Manual Glow Plug Switch
http://www.steelsoldiers.com/showthread.php?144924-How-To-Manual-Glow-Plug-Switch
HEADLIGHTS
CUCV Headlight Circuit
http://www.steelsoldiers.com/showthread.php?87544-CUCV-Headlight-Circuit
CUCV Melting Headlight Fuse and Horn Circuit fix
http://www.steelsoldiers.com/showthread.php?104746-Why-is-my-headlight-fuse-melting
LMC Headlight Wiring Harness upgrade
http://www.steelsoldiers.com/showthread.php?124720-LMC-Truck-Head-light-circuit-mod
HORN
Horn Blowing all the Time
http://www.steelsoldiers.com/showthread.php?90190-CUCV-Horn-relay
Horn Contact Replacement
http://www.steelsoldiers.com/showthread.php?126973-Horn-Contact-Replacement
ELECTRICAL
Fusible Links 101
http://www.steelsoldiers.com/showthread.php?122571-Fusible-Links-101
Soldering wires
http://www.steelsoldiers.com/showthread.php?150320-Electrical-soldering-connections-basics
CUCV Fuse Box Layout
http://www.steelsoldiers.com/showthread.php?132309-CUCV-Fuse-Box-Layout
CUCV Electrical Ground Locations
http://www.steelsoldiers.com/showthread.php?120289-CUCV-Electrical-Ground-Locations
CUCV Switches Diodes Relays
http://www.steelsoldiers.com/showthread.php?50551-CUCV-Switches-Diodes-Relays
Battery Wiring Maintenance
http://www.steelsoldiers.com/showthread.php?72880-Battery-Wiring-Maintenance
CUCV Color Wiring Diagrams
http://www.steelsoldiers.com/showthread.php?75505-CUCV-Wiring-Diagram-color-(except-M1010)
CUCV M1010 Color Wiring Diagrams
http://www.steelsoldiers.com/showthread.php?158356-Colored-Wiring-Diagrams-(M1010)
Blower Motor
http://www.steelsoldiers.com/showthread.php?130128-Blower-motor-out
Rosscommon 24v to 12v conversion
http://www.steelsoldiers.com/showthread.php?145322-CUCV-Rosscommon-24v-to-12v-Conversion
Turn SIgnal/Steering Column Troubleshooting
https://steelsoldiers.com/threads/turn-signals-not-working-steering-column-wiring.196603
INSTRUMENT CLUSTER
CUCV Instrument Cluster Cleanup
http://www.steelsoldiers.com/showthread.php?52821-Instrument-Cluster-Cleanup
CUCV Instrument Cluster Repair
http://www.steelsoldiers.com/showthread.php?43351-CUCV-Instrument-Cluster-Repair
CUCV Instrument Cluster Decoded
http://www.steelsoldiers.com/showthread.php?46054-CUCV-Instrument-Cluster-Decoded
HEATING/COOLING
CUCV Heater Core Replacement
http://www.steelsoldiers.com/showth...ent-Heater-Cores-No-or-Low-Heat-Output-Reason
Current Flowing thru heater core and corroding system
http://www.steelsoldiers.com/showth...-resulting-in-leaking-of-heater-core-into-cab
OIL COOLER HOSE REPLACEMENT
Custom fit oil cooler hoses - Updated 8-20-2017
https://www.steelsoldiers.com/showthread.php?96746-Custom-Oil-Cooler-lines-pics-info
FUEL SYSTEM
Spin On Fuel Filter Upgrade - Post #28 has a filter chart
http://www.steelsoldiers.com/showthread.php?36435-My-CUCV-spin-on-fuel-filter-mod
TRANSMISSION
Throttle Vacuum Valve Adjustment for late shifting
http://www.steelsoldiers.com/showthread.php?50568-CUCV-Throttle-Vacuum-Valve-Adjustment
TH400 Rebuilding Tips
http://www.steelsoldiers.com/showthread.php?149390-TH400-Rebuild-tips
Transmission swap with a 4L80e
http://www.steelsoldiers.com/showthread.php?64004-The-mythical-CUCV-4L80E-swap
700r4 swap
The One Stop 700R4 Swap M1009
Overview Please give many thanks to the 10+ SS members for giving me the motivation to create this thread. Chuckg, 4sdair, forest522, computer54, dezertdemond, Dsilverline, Chevymike, ssdvc, TheMod, Mullaney, royalflush55, 1love, Sharecropper… By popular demand! This is a REAL M1009 1984...
www.steelsoldiers.com
MISC
Insurance
http://www.steelsoldiers.com/showthread.php?121234-Insurance
Parts supplier CUCV Electric, Inc. Explained
http://www.steelsoldiers.com/showthread.php?103428-CUCV-Electric-Explained
M031 Generator Control Fix
http://www.steelsoldiers.com/showth...stem-using-b4thundr-Woodward-Apecs-controller
M1009 Tie Rods and Tie Rod Ends
http://www.steelsoldiers.com/showthread.php?125140-M1009-Tie-Rod-End-Replacement-Project
CUCV Torque Specs Cheat Sheet
http://www.steelsoldiers.com/showth...pec-Cheat-Sheat-M1008-M1009-M1010-M1028-M1031
M1010 Threads
M1010 Belt Numbers
http://www.steelsoldiers.com/showthread.php?104174-CUCV-fan-belts-for-m1010
M1010 Duvac Removal
http://www.steelsoldiers.com/showthread.php?37909-M1010-No-more-DUVAC!!
http://www.steelsoldiers.com/showth...ower-design-for-M1010-house-bank-and-no-DUVAC
*Thanks to cucvnut for helping combine all these threads/previous stickies into a simple one stop shop and all the member who have posted helpful threads over the years.
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