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cutting fuel lines

JCKnife

Well-known member
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Location
Kentucky
Tried a search, came up empty.

On the truck I'm parting out, the hard fuel lines (injector lines) are pretty much shot. At the injector end they are not bad but at the hydraulic head most of the rubber boots are either split or off, and the bolts are rusty and so are the lines. When I try to turn them with a line wrench the wrench is slipping. So I'm thinking in order to get a box-end wrench on there I'll just cut the lines--they are trash anyway.

I don't have bolt cutters and hand snips aren't gonna cut through those!

If I use a power tool, such as a cutting wheel on a grinder or just a reciprocating saw, do I risk little metal shavings going inside the lines into the hydraulic head and ruining it?

Just not sure what that end of the line looks like and if this is a potential risk.
 

doghead

4 Star General /Moderator
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You could bend them(at the bottom nut)until they snap, then use a socket to remove the nut. Disconnect the top ends first.
 

hndrsonj

Senior Chief/Moderator
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Just get one of the mini tubing cutters from an auto parts store. Should be 3-4 dollars, and you can always use tools!:beer:
 

JCKnife

Well-known member
1,367
46
48
Location
Kentucky
I have a wrench that will get them off. Just remind me to bring it with me when we work on it!
They ain't gonna last that long! I need something to do in between office work. [thumbzup]

Those lines are tough. I've been bending one back and forth pretty aggressively and they don't wanna snap. Here comes Mr. Sawzall.
 

JCKnife

Well-known member
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Location
Kentucky
Had to share this pic, I was pretty amazed at how SMALL the opening is in these fuel lines. If I had known that I would have never worried about cutting them. Not much room for debris to move down those!
 

Attachments

plym49

Well-known member
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Location
TX USA
Had to share this pic, I was pretty amazed at how SMALL the opening is in these fuel lines. If I had known that I would have never worried about cutting them. Not much room for debris to move down those!
Wow - you are not going to cut that with a tubing cutter. Thanks for posting that photo.
 
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