• Steel Soldiers now has a few new forums, read more about it at: New Munitions Forums!

  • Microsoft MSN, Live, Hotmail, Outlook email users may not be receiving emails. We are working to resolve this issue. Please add support@steelsoldiers.com to your trusted contacts.

Gen 2 wire problem

Matt Kahle

New member
165
1
0
Location
germantown NY
Okay I'm finely working on my cucv so I don't have any gen-2 light when I turn the key in the accessory position. I checked the light bulb which was fine. Here's what I think the problem is. I just replaced the heater switch it didn't work so I replaced it and found out that it was burnt on the brown wire. When I put the new switch in the heater motor worked. Then I checked the gen-2 light still nothing so I got out the wiring diagram. I started at gen-2 I pulled out the voltage regulator and put a ohm meter on the red and brown-white wire's and got nothing. Then I went over to gen-1 and tried the same thing and I got a reading so that worked. Now I have been trying to trace the brown-white wire and I'm having a hard time doing that. So dose any one know of a point on that wire that might burn up? Or maybe there some relay or resister that's bad?
 

cpf240

Active member
1,479
5
38
Location
Free in Northern Idaho
Were the batteries disconnected when the heater switch was replaced? If not, perhaps the voltmeter shorted while removing the instrument panel trim, it is easy to do, and burned out a fusible link for the 24v side of things?
 

Warthog

Moderator
Super Moderator
Steel Soldiers Supporter
13,774
232
63
Location
OKC, OK
Have you checked the very bottom fuse 24v fuse? Is your voltmeter working?
 

Matt Kahle

New member
165
1
0
Location
germantown NY
I don't have a volt meter and I did replace the 24v fuse awhile back and I did a quick fuse check last night but, I will check again just to be sure.
 

Matt Kahle

New member
165
1
0
Location
germantown NY
I was looking at them but when I checked the brown and red wire with the ohm meter and the gen-1 worked and gen-2 didn't that makes me think that there might be a short in the wiring. The heater which links up with gen-2 right?
 

Matt Kahle

New member
165
1
0
Location
germantown NY
One thing your right about it that black gook I should clean that out. I cut out the old voltage regulator connector and I'm going to replace it with a new one I got from cucv electric when they still sold parts :(
 

Warthog

Moderator
Super Moderator
Steel Soldiers Supporter
13,774
232
63
Location
OKC, OK
No. Heater and Gen1.

I'm confused. You don't have a voltmeter but you have an ohmmeter?

Without a voltmeter we are just pissing in the wind.
 

Warthog

Moderator
Super Moderator
Steel Soldiers Supporter
13,774
232
63
Location
OKC, OK
Walmart has a multimeter for around $10. Not great but does work. Allows cor checking voltages, ohms, amps and other items. Everyone should have one in their toolbox.

Also remember that we are talking about two different voltmeters. One on the dash and one in your toolbox.

The one on the dash tells us if part of the wiring is working. The one in the toolbox allows us to test the system.
 
Last edited:

Warthog

Moderator
Super Moderator
Steel Soldiers Supporter
13,774
232
63
Location
OKC, OK
Okay. Great that will work. Do you know how to test for voltages?
 

Warthog

Moderator
Super Moderator
Steel Soldiers Supporter
13,774
232
63
Location
OKC, OK
Using the multimeter, check for 24v at the very bottom fuse. Leave the fuse in and test on both sides of the fuse. There is a little tab that allows for testing.
 

Warthog

Moderator
Super Moderator
Steel Soldiers Supporter
13,774
232
63
Location
OKC, OK
The path for the GEN2 circuit is this:

24v Buss Bar to the 24v fuse.
24v fuse to the GEN2 bulb
GEN2 bulb GEN2 relay
GEN2 relay to the GEN2 diode
GEN2 diode to the GEN2 excitor plug

Since you now have to grandfathers voltmeter, you need to check for the correct voltage at the GEN2 excitor plug. You are not just looking for a "reading" but you are looking for a correct voltage reading.

It is not voltage regulator. You would have to disassemble the alternator to remove it..

We fully understand you are young and have limited knowledge on about the vehicle. We just ask that you attempt to learn and use the correct (or closer to correct) wording. It makes out job helping you easier.

E-09 GEN 2.gif
 
Top