• Steel Soldiers now has a few new forums, read more about it at: New Munitions Forums!

  • Microsoft MSN, Live, Hotmail, Outlook email users may not be receiving emails. We are working to resolve this issue. Please add support@steelsoldiers.com to your trusted contacts.

M809 Ball and Claw axle shaft re-assembly steps<

Superthermal

Well-known member
Steel Soldiers Supporter
307
844
93
Location
Utah, Murray, United States
Cant find anything in the TMs on how to get the 5 ball and claw assembly to reassemble. It is obviously doable but after having some close calls on busting my fingers trying to hold and swivel etc I though I might just ask here and save me a trip to the institution or hospital, whichever comes first. LOL
Picture is from Eastern Surplus. My axle shafts look brand new and in excellent condition. Apparently these "CV" style axle shafts are quite strong which is a nice thing.
Anone have a general trick on how to get this done?
1728669164933.png
 

US6x4

Well-known member
Steel Soldiers Supporter
1,233
2,242
113
Location
Wenatchee, WA
Mine was never apart in 2 pieces but I had to fight those balls the entire time putting the shaft back in. Two would fall out but never three. I had to flex the joint just right to get the balls back in and pinching my brother's fingers in the process was a risk I was willing take...😆. Having a helper does make it easier.

20210530_150741.jpg
 

Superthermal

Well-known member
Steel Soldiers Supporter
307
844
93
Location
Utah, Murray, United States
My friend Kenny was able to figure out how to get them back together without breaking fingers. From his description the two shafts need to be just slightly apart and the shafts at an angle to one another and the last ball will be where you can tap it in with a soft hammer. He did them both and I think he just has superpowers or something because I was at my wits end trying to get the things to meld back together.
 

Brutacus

Active member
Steel Soldiers Supporter
242
207
43
Location
Marion, AR.
When I did my front axle, the driver side axle gave me some fitting problems. When it came apart, it was revealed that 3 of the 4 outer ball bearings were worn/misshaped. Replacing them was easy, getting them back together was a little harder. I ended up leaving the axle shafts in the HOT August sun for a few hours, while I left the ball bearings in the freezer over night. Then using method similar to the one mentioned by Superthermal, the two halves went back together with a few taps from a deadblow.
 
Top
AdBlock Detected

We get it, advertisements are annoying!

Sure, ad-blocking software does a great job at blocking ads, but it also blocks useful features of our website like our supporting vendors. Their ads help keep Steel Soldiers going. Please consider disabling your ad blockers for the site. Thanks!

I've Disabled AdBlock
No Thanks