Finally got it all cleaned up and repainted. Pushed out a dent or two, but still have one corner that is going to need new sheet metal to fix it. For now I'm happy to have it cleaned up and functioning as I like. The pictures cover a period of a couple months. The sandblaster guy took his time and had my tub for nearly a month...you know the old adage: you can have it fast, cheap or correct (pick any two). I chose cheap and correct. Sorry, you'll have to click through the photos. Don't like that I can't embed URL images here.
Started by removing the tub to inspect the sheet metal and frame closer. Not sure if this was factory or not, but the tub had a rubbery undercoating that is starting to peel off. The good news is that the sheet metal in the bottom of the tub looks solid, just some surface rest inside the tub. That rubber coating really kept the underside in great shape. The challenging part was that this coating formed a nice seal between the frame and the sheet metal so it was fun getting the two apart.
I wanted to mount the spare under the frame, so it hit me that weekend that I could recycle the spare carrier from my wife's Jeep Grand Wagoneer, since her 33" BFG's were too big to use the stock spare carrier now. It looked like it was going to work, here's the first mock up. It was too far forward and interfered with the kickstand so it had to be moved towards the axle a few inches.
The "hub" section of the spare carrier is not really doing much, but when I tighten the strap up, the tire gets sandwiched fairly securely up against the diagnonal frame members.
Here's how it looks from above in its final mounting spot. It doesn't interfere with the parking brake cables either.
Tightening the bolt on the right draws the strap up.
Here's the other side of the strap that has a double hinge. I simply welded some tube on the underside to accept the linch pinch that is secured with a cotter pin and under tension of a compression spring (cuts down on slop and keeps it from constantly rattling).
Cleaned up the articulation in the lunette, but think I am going to extend the shaft about 12" to make towing the trailer easier. Extending the tongue length will give me more room between the bumper and the trailer and should make it easier to back up.
Started by cleaning up the frame for a fresh coat of paint. This is about halfway done.