Okay, got the head off, and the piston and broken liner out. Still not entirely sure what happened, but it appears that something bad happened....
opcorn:
Ha ha.
But seriously..... Now that I examine the parts real closely... I can see that there is a lot of gouging to the inside of the broken cylinder liner pieces, which tells me that obviously something tragic happened with the piston, or the piston rings, and that in turn ended up breaking the liner. NOT a problem with the block. If it was a problem with the block that caused the liner to break, the pieces would have fallen down, broken up, but not all gouged up by the piston. It is obvious here, that the problem with the piston is what caused the liner to break. Maybe when the truck was overhauled in 2005, whatever mechanic that put the rings on that piston, either put them on wrong, or damaged them as he was trying to get the piston back in that hard to reach hole at the back of the engine. That would make the most sense.
I have to analyze this stuff and figure out the cause for my own sanity, so that I can put it back together and not be paranoid all the time that it's going to break down on me again. ha ha.
So yeah..... That's my findings...... The liner was most definitely broken by a problem with the piston. And I am very glad that the truck was not run a whole lot more, and all of the damage appears to be contained to the piston and liner, and I don't see any problems with the block.
If you look at this piece right here,
you can see that something hit the bottom of it hard. And I think that was possibly the fatal blow.
And here is what one of the bearings looks like. Looks like maybe a little spotting from the anti-freeze in the oil, and a few small gouges from metal bits that circulated through the oil. But, I personally don't think it's enough to worry about. I mean, sure some of the ones I did not take out may look worse. But it still was making 45psi indicated oil pressure at idle, and this engine was overhauled only 2300 miles ago. So, I'm not going to bother changing out the bearings. Putting the new liner and piston, and head gasket on, and gonna go with it.
Look at that nice clean piston
There's my wiener dog, named Glowplug, watching me work.