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Has anybody ever done a successful swap or modification of the under hood air filter assembly on a Deuce? Stock air filter is about 410 CFM I believe and I was wondering if anybody was able to put something else in that was up around 540CFM? from the numbers I crunched, it looks like 810 CFM might be the "in the middle" sizing chart for our engines.
Here is the Donaldson guide to sizing air filters:
View attachment Donaldson Air Filter Sizing Guide.pdf
According to their formula:
4-Cycle Engine Airflow Calculation = (Engine Size (CID) x RPM)/ 3456) x VolumetricEfficiency= Intake Airflow CFM
* If VE rating is not available, Donaldson recommends usingthe highest value to insure proper airflow. For Turbo Diesels, VE is between 1.5 and 3. For non turbo the VE is about .7 - .8
For the Turbocharged Deuce that would be: ( 478 (CID) x 2600)/ 3456) x 1.5 (Lowest VE) = 540 CFM.
540 CFM is a lot more than the factory rated 410 CFM Filter. It seems like the engine needs a larger filter.
For the Non-Turbo Deuce, That would be : ( 478 (CID) x 2600)/ 3456) x .75 (guess) = 270 CFM.
270 CFM requirement is sized right for the factory filter rated at 410 CFM. Its overkill, but the military has spec'ed out later filters to reduce downtime.
Maybe the clean air kit was an after thought and nobody thought about increasing the air filter size as well? Possibly due to cost?
At any rate, I have been playing with the idea of finding a bigger air filter assembly and putting it in my truck. I don't know if anybody has done it before and has been able to fit it all under the hood.
Here is the Donaldson guide to sizing air filters:
View attachment Donaldson Air Filter Sizing Guide.pdf
According to their formula:
4-Cycle Engine Airflow Calculation = (Engine Size (CID) x RPM)/ 3456) x VolumetricEfficiency= Intake Airflow CFM
* If VE rating is not available, Donaldson recommends usingthe highest value to insure proper airflow. For Turbo Diesels, VE is between 1.5 and 3. For non turbo the VE is about .7 - .8
For the Turbocharged Deuce that would be: ( 478 (CID) x 2600)/ 3456) x 1.5 (Lowest VE) = 540 CFM.
540 CFM is a lot more than the factory rated 410 CFM Filter. It seems like the engine needs a larger filter.
For the Non-Turbo Deuce, That would be : ( 478 (CID) x 2600)/ 3456) x .75 (guess) = 270 CFM.
270 CFM requirement is sized right for the factory filter rated at 410 CFM. Its overkill, but the military has spec'ed out later filters to reduce downtime.
Maybe the clean air kit was an after thought and nobody thought about increasing the air filter size as well? Possibly due to cost?
At any rate, I have been playing with the idea of finding a bigger air filter assembly and putting it in my truck. I don't know if anybody has done it before and has been able to fit it all under the hood.