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MEP-802A MEP-803A Filters and Parts

Daybreak

2 Star Admiral
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Howdy,

If you would go back and read the first post, and then read and quick link to the topics in the 2nd post, you would have a great understanding of where to start.

Get your manuals
Understand why the fuse mod is something to do before turning it over
types of batteries
filters needing to be changed and part #
relay information
switch information
fuel pumps

and so much more.
 

Ray70

Well-known member
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Location
West greenwich/RI
Here's another spare part I found that works well.
If you have a cracked, missing or broken coolant overflow bottle on an 802/803 the overflow bottle from an 86' - 95' Suzuki Samurai fits perfectly, you just have to change the drain hose routing a little because the bottle is a top feed/dip tube style rather than the bottom feed with overflow tube as original. About $30 from the on-line big auction joint or as cheap as $18 if you have time to wait for it to ship from Thailand!

https://www.ebay.com/itm/Radiator-C...e=STRK:MEBIDX:IT&_trksid=p2057872.m2749.l2649


overflow.jpg
 

Daybreak

2 Star Admiral
Steel Soldiers Supporter
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MEP-802, MEP-803 Filters
NAPA #
WIX #
Baldwin #
Fleetguard #
Donaldson #
Oil Filter Spin-On
1374
51374
BT223
LF3335
P550335
Spin-On Fuel/Water Separator Filter
3472
33472
BF1226
FS1251
P550248
Fuel Filter cartridge
3348
33348
PF-847
FF4012
P13
Air filter
2276
42276
PA1690FN
AF435KM
P181050
 

NormB

Well-known member
1,220
72
48
Location
Cloverly,MD
MEP-802, MEP-803 FiltersNAPA #WIX # Baldwin # Fleetguard # Donaldson #
Oil Filter Spin-On137451374BT223LF3335P550335
Spin-On Fuel/Water Separator Filter347233472BF1226FS1251P550248
Fuel Filter cartridge334833348PF-847FF4012P13
Air filter227642276PA1690FNAF435KMP181050
Been beating the TMs real good for about an hour looking for an answer to this question:
What are the part numbers, or replacements (viton o-rings, NAPA parts, etc) for the GASKETS for the fuel filter cartridge housing?
In the engine manual ARMY TM 9-2815-253-24, page 3-26, there‘s a blow-up of the filter unit, and the instructions basically say replace the gaskets - all number 3. One might assume this all SHOULD come with the filter. I don‘t assume.

84ED6CF7-6546-4C9C-AE0B-F7F645EA9062.jpg
With what?
Unit is Lister Petter Fuel Filter Assy 284359 but their site isn‘t any better at figuring this one out.

Of course, I could - did - use the google-powered forum search engine for this site and am, as usual, getting nowhere with it.

Should be a simple answer, easily found, right there in the engine manual, or operator manual, or lube order
.

Throw me a bone, someone.

I reassembled mine after changing the cartridge, put a new water separator filter on, bled the air out, engine fired right up.

I used/reused gaskets as I couldn‘t find anything to the contrary. DID use new gasket for bowl-housing that came with the filter element and a viton o-ring at the bottom. Engine runs GREAT, but the water separator is peeing fuel and I think maybe the secondary filter is too.

Spent about two hours pulling batteries, hauling genset out onto driveway from garage where I‘ve been working on it (pain, SS screws, bolts, soundproofing, cleaning out the fuel tank), and with some judicious use of degreaser and a garden hose was able to wash out all the fuel that sprayed all over.

Did learn that, like the time a pilot threw a match into a bucket full of JP-5 once just to show me how NONflammable the stuff was, #2 ULSD isn‘t that flammable either apparently. But I already knew that from all the leaking that was coming from the injector return lines I replaced first day I had the set.

So help?

Thanks.
 
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Daybreak

2 Star Admiral
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Howdy,

water/fuel separator spin-on filter... did you make sure the old gasket was off? I found some were put on dry by king kong. Hence, the gasket stayed in place. I also had 1 unit which had the smaller bleeder valve on the top of the spin-on piece which was leaking. Can't see it, and even with the top off, can't work on it, I took the whole spin-on assembly out to fix it up.

always use some oil on the gaskets when installing too.

cartridge filter... make sure the cup is up into the little recess all the way around, even a little dab of grease to hold the little gasket in place while you put the cup assembly up.

The whole cartridge filter cup assembly is also readily available from the UK.
MEP-80x fuel cartridge unit.
Fuel Filter Housing Kit 284359 NSN 2910-01-110-8184
Lister 68489 can be found easily. The basic Lister-Petter engine has been around a long time.

Lister 68489.jpgFuel Filter Housing Kit 284359.jpg

Others have said you could get a WIX 15398 gasket pack, NSN 5330-01-584-5131​
 
Last edited:

NormB

Well-known member
1,220
72
48
Location
Cloverly,MD
Howdy,water/fuel separator spin-on filter... did you make sure the old gasket was off? I found some were put on dry by king kong. Hence, the gasket stayed in place. I also had 1 unit which had the smaller bleeder valve on the top of the spin-on piece which was leaking. Can't see it, and even with the top off, can't work on it, I took the whole spin-on assembly out to fix it up.always use some oil on the gaskets when installing too.cartridge filter... make sure the cup is up into the little recess all the way around, even a little dab of grease to hold the little gasket in place while you put the cup assembly up.The whole cartridge filter cup assembly is also readily available from the UK.MEP-80x fuel cartridge unit.Fuel Filter Housing Kit 284359 NSN 2910-01-110-8184Lister 68489 can be found easily. The basic Lister-Petter engine has been around a long time.
View attachment 747592View attachment 747593Others have said you could get a WIX 15398 gasket pack, NSN 5330-01-584-5131
Don‘t need the whole setup - yet - but the Gasket set, didn‘t know there WAS one.Found ONE of the jungle site, all I need for now, ordered a few more as they‘re backordered.Thanks a bizillion.*edit: amazon woundn't ship until February 2019.Found parts on autopartsandstuff dot com.gasket for the bowl is:Wix #15405 Packed 2.495 (63)* 2.338 (59)* 0.06 (2)*They seemed to have the gasket packs too.Will be nice to get this all assembled and moved back to the yard so I can bring the 802a in to the garage for some updates (there's no soundproofing material in it at all).
 
Last edited:

smokem joe

Active member
499
68
28
Location
Green OH
Howdy,

water/fuel separator spin-on filter... did you make sure the old gasket was off? I found some were put on dry by king kong. Hence, the gasket stayed in place. I also had 1 unit which had the smaller bleeder valve on the top of the spin-on piece which was leaking. Can't see it, and even with the top off, can't work on it, I took the whole spin-on assembly out to fix it up.

always use some oil on the gaskets when installing too.

cartridge filter... make sure the cup is up into the little recess all the way around, even a little dab of grease to hold the little gasket in place while you put the cup assembly up.

The whole cartridge filter cup assembly is also readily available from the UK.
MEP-80x fuel cartridge unit.
Fuel Filter Housing Kit 284359 NSN 2910-01-110-8184
Lister 68489 can be found easily. The basic Lister-Petter engine has been around a long time.

View attachment 747592View attachment 747593

Others have said you could get a WIX 15398 gasket pack, NSN 5330-01-584-5131​

I have used the WIX 15398 on several that were missing or had rotted gaskets. It does work
 

Bmxenbrett

Member
602
30
18
Location
NY
Balwin and fram cartrage filters come with all the needed gaskets. I dont believe wix/napa come with the gaskets.

When you put any of the filters back on put a coating of grease on the O ring/gaskets. They will come off alot easier.
 

Farmitall

Well-known member
Steel Soldiers Supporter
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Location
Eubank, KY
MEP803a /802a generator end bearing. A local place in Somerset KY has these in stock.

Dimensions:
25mm ID
62mm OD
17mm tall/thickness

Crosses to KML BEARING # 6305-2RS. The suffix denotes 2 rubber seals. They are also available with metal seals.

Indfas Supply, Somerset, KY. Phone 888-617-9910

email: sales@indfassupply.com Attn Chad.

$6.27 ea + shipping.

Hope this helps anyone looking for a bearing.

Disclaimer: I do not work there and have no monetary interest in this, just passing on my findings.
 
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Ray70

Well-known member
2,595
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Location
West greenwich/RI
Here's a few more PN's incase anyone is missing parts for your air filter housing. I was missing an end cap and best I could find was a used housing assembly for $100+ after a little research I found the housings and parts from Donaldson are still available new on Amazon, Ebay and the internet in general.

Donaldson housing assy complete is a FWG054-2619 ( 88-21062 )
Donaldson End cap is P103007 available for about $35
Donaldson rubber baffle that goes in the cap. P102523 about $15
Donaldson band clamp P002904 about $13
 

Demoh

Member
217
26
18
Location
St Pete, FL
Here's a few more PN's incase anyone is missing parts for your air filter housing. I was missing an end cap and best I could find was a used housing assembly for $100+ after a little research I found the housings and parts from Donaldson are still available new on Amazon, Ebay and the internet in general.

Donaldson housing assy complete is a FWG054-2619 ( 88-21062 )
Donaldson End cap is P103007 available for about $35
Donaldson rubber baffle that goes in the cap. P102523 about $15
Donaldson band clamp P002904 about $13
Very useful and good info to have that they are readily available
 

Daybreak

2 Star Admiral
Steel Soldiers Supporter
1,522
771
113
Location
Va
Howdy,

All the thread info here is now a sticky up at the top of the generator forum.

All information is there, with the 2nd post having all the updated quick links.:p

The sticky is updated with new information. This was the early 2018 version. Use the link below to the latest updated info. Thank you.

MEP-802A MEP-803A Filters and Parts
 
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