A Few More Details
Thanks guys for posting all the nice comments! I'm always surprised how many people still follow this thread....even when I sometimes don't update it for several month!!! YOU GUYS ROCK!!!
So I thought I post a few more details about the 'Fifth Wheel Module'.
The fifth wheel I used for this module, is actually the one that came on the donor M916. It has two interchangeable top plates; One that accepts a 2" kingpin and one that is used for trailers with 3.5" kingpins.
I decided to substitute the original M916 45,000 pound DP winch with a 55,000 pound DP winch off of an M1070 HET. Other then the larger capacity, the fact that the HET winch has a pneumatically controlled free spool clutch, was a deciding factor for the choice.
By utilizing the hydraulic 'Hi' 'Lo' speed lever of the original M916 hydraulic system and using the electric 'Hi' 'Lo' speed solenoid from the HET setup, I now have 4 different speeds to choose from!
To make the deployment of the heavy 1" main winch cable more efficient, I mounted the 3000 pound pony winch from the HET system, piggy back on the main winch.
Pic (1) The FEMTT with the full 5000 gallon water tanker trailer at the top of 10,015 foot Cumbres Pass.
Pic (2) The FEMTT sporting the finished 'Fifth Wheel Module', with the pony winch installed.
Pic (3) A close up of the left side of the winch setup, showing the mount for the pony winch.
Pic (4) The left side with all the air, electrical and hydraulic connections. The hydraulic control valve, in the center of the picture, is for the pony winch.
Pic (5) This detail shows how the module slides under a set of lugs on the back of the crane. This prevents the module from flexing up under heavy winch pull.
Pic (6) This is a close up of the lugs that hook behind the original fifth wheel mounting angles. This arrangement prevents the fifth wheel module from sliding back or sidways. It takes the stresses of the twist lock devices.
Pic (7) Here is a good view of the overall arrangement with the two winches and the pogo stick for the air brake hoses.
Soni