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fuse for running light keeps blowing

84cucv1ton

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New Jersey
redid all the grounds. even added one.. headlights work.. everything works but no running lights.. looked at every inch of wiring.. see nothing.. could the headlight switch be bad and blowing the fuse?? anyway to test it..?? thanks a lot
 

Keith_J

Well-known member
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Location
Schertz TX
Clean the fuse contacts in the fuse block. Resistance here causes the blades of the fuse to heat which increases the resistance in the fuse element which lowers its current capacity.

Most fuse bodies are clear/translucent to see how the fuse failed, normal overloads break in a small spot near the center of the bend. Overheating failures are at the blade-element junction.
 

dstang97

Well-known member
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Location
Clover, SC
There was a post a while back about pipe cleaner looking wire brushes. Also that is a common fuse that gives people problems. On mine I had to add solder to it so it would make a tight contact.
 

MarcusOReallyus

Well-known member
4,524
816
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Location
Virginia
Contact cleaner for cleaning, electrical grease to keep it clean.

Don't go by a visual inspection. A wire can fail inside the jacket. You must use a meter, or you don't know what you have.
 

bkwudzhom

Member
322
1
18
Location
ga
I have to agree competly with Marcus here. A good Mulit Meter is you friend when dealing with electrical issues. For less than $20 its money well spent. My son is 6 and can do a couple of basic things with it so dont be intimidated if you are just learning with one. They are not that hard to use. Take you time and clean every connection that you test well and it will pay off in the long run. When I was having trouble with mine I started at the buss bar and worked my way out. It takes a bit of time but worth it. I printed out each schematic and laminated it. This makes it easy to keep clean and you can take a wax pencil and trace your steps as you go.
 

MarcusOReallyus

Well-known member
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Location
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One more thing on the meter - they can sometimes mislead you.


???

Yeah, I know I said you need one, and you DO. But you also need a test light. If there is corrosion somewhere along a circuit, you can still read the correct voltage, but once you put a load on it, the voltage drops. Sometimes to close to zero.

A test light will put a load on it. If there's corrosion in the circuit, you'll get a dim bulb instead of a bright one, and if it's really bad, might not even light, even though a meter will tell you there's 12 volts there.


I had this lesson hammered home to me back when I worked in a two-way radio shop. A customer complained that one radio wasn't working. It was a towing company, and they had our radios in all their trucks. I went out to their shop and tested the radio in the truck. Sure enough, it would not turn on. A quick check with my multimeter confirmed there was 12 jolts at the power plug, so obviously the radio was bad, right?

Right.

Took it back to the shop where it proved to be working perfectly.

Back out to the customer's place, and try again. Yep, multimeter says we gots 12 jolts.
Hmmm.

Try the test light. Nothing.

Plug in the radio, connect the multimeter. Got 12 volts. Turn on radio. Got zero volts.

Hmmm.

Check the wiring (like I should have done in the first place!) visually.

Oh, great. Massive corrosion at the connection to the battery.

Cleaned it up, and all was well.


Use your eyes, yes, but also use a meter, and also use a test light.
 

Warthog

Moderator
Super Moderator
Steel Soldiers Supporter
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232
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Location
OKC, OK
Do you have any "extra" items wired to your fusebox?

Anything pluged into the 12v spot next to the stoplight fuse?

Which fuse is it that blows? #4 in the diagram or #16?

The fusebox diagram in the manual is incorrect. The tail lights use the Courtesy Lamp fuse. I have visually verified this when I took a wiring harness completely apart.

The way the taillight fuse is wired is the following:

Power is supplied to the B/O switch
When the switch is "on", power travels the orange wire to the right side of the Courtesy Lamp fuse
Power passes to the left side of the fuse and then to the 12v power tap and then to post #5 of the headlight switch.
When the headlight switch is pulled out, power travels to the parklights
 

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84cucv1ton

Active member
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0
36
Location
New Jersey
its blowing the marker light 20 amp. the empty one above the signal flasher is where i got 12v for a power source.. nothing in the by the stop light fuse.. yes 4 is blowing.. i looked at some of the blown fuses 1 where the u is completely melted away. the z ones only have a small bit melted..

went over all the grounds even added one.. good and clean covered them with electric grease... went all over the truck 3 times.. didnt see anything broke or exposed... thanks for the help
 
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