Thanks to Leonard Jones (Jones), owner of the awesome Baby HEMTT, I'm finishing the outrigger pads. Leonard machined some 5" round stock with an internal taper to accept the ball on the end of the hyd. cylinder rod. I just had to weld them to the pads and make some brackets to accept some 1/2" x 6" ball type quick release pins.
I have finished making brackets with sockets to accept the modified cargo top bows. They are affixed with stainless 1/4" counter sunk machine screws and the brackets are set off from the aluminum with some 1/8" cork self stick tape. All are fastened with blind stainless steel rivnuts in the aluminim sides. The bows were cut in 4 places and re-welded in a jig. I also made a storage rack for the front of the bed. The right side has a header for the center bow so you don't have to remove any bows to get a side panel down. We had a target for going from open cargo with bows stowed, to fully secure cargo top in less than 5 minutes with 2 people and no tools. With the use quick release pins we should be able to easily beat that target, we got the bows up in less than 1:30, including the header at a leisurely pace.
I also made some stand off brackets for the boarding ladder that keeps the ladder clear of the aluminum sides. The pins go into bronze flanged bushings epoxied to the bed deck. The pins are 5/8" so even my fat butt can't bend 'em and the ladder is totally secure for the wife and kids.
Now for media blasting, powder paint and OD Green.