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LDS Hydraulic Pump Powering a Hmmwv Hydraulic Winch

welldigger

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Benton LA
I believe that's just a gear pump. I have replaced worn out gear pumps that didn't make much more noise than a new pump. They leaked more than anything.
 

welldigger

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Benton LA
Does the intake port on your oil tank have a screen in it? I watched your 3rd video and that sounds like fluid starvation to me. I had a ditching machine that the suction screen clogged and that's exactly what it sounded like when you reved it up and tried to engage the digging chain.
 

m16ty

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The tank is always foamy.
I think we've found most of the problem. Until you get the oil to quit foaming, the setup will never work right.

With how you had the gauge installed, even if everything is working like it should, the gauge should read near zero.
 

rustystud

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It is still cavitating Dan. I have worked with a lot of vane pumps and that is what it is doing. You must put the return line in the top of the tank. Keep the suction line on the bottom where it is. Let your system settle down overnight and check the fluid level in the morning. You should be able to fill the system to the proper level and then run it, after you reroute that return line. One good thing, vane pumps can take cavitating better then gear pumps.
 

m16ty

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You must put the return line in the top of the tank.
I have to disagree with this. I've have run into problems on systems before where the return dumped into the top of the tank. You can create bubbles in the fluid when the return fluid free falls into the fluid in the sump. It's ok to run the return into the side of the tank but it needs to be below the fluid level.
 

rustystud

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I have to disagree with this. I've have run into problems on systems before where the return dumped into the top of the tank. You can create bubbles in the fluid when the return fluid free falls into the fluid in the sump. It's ok to run the return into the side of the tank but it needs to be below the fluid level.
When I said to put the return line in the top I didn't mean drop it in. If you read my previous post you will see I said put it just below the full line. I just got lazy with my typing in the last post. In his situation with a small tank like that it is better then returning the fluid to the bottom where the suction line will pick it up so fast.
 
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So I welded the fitting in the tank for the suction hose. I left the return line fitting where it is because it is actually baffled in side the tank. The whine is gone and the winch works great. Now the only problem I have is the new suction fitting I have leaks.
 

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rustystud

Well-known member
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Location
Woodinville, Washington
So I welded the fitting in the tank for the suction hose. I left the return line fitting where it is because it is actually baffled in side the tank. The whine is gone and the winch works great. Now the only problem I have is the new suction fitting I have leaks.
Complain, complain, complain ! That's all you do Dan ! LOL !!! Glad to hear it's working now !
 
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