Thanks for the feedback, i posted in another thread last night about looking into the A2s and possibly the 5 tons. These would need more time than the A3s since I already have the tooling made and a good part.
I can match the quality of the mil-spec hoods, we built 10 of them for the .gov and I bought the mold. The outside surface and hole data would all remain the same. The inside "spider structure" would be what we'd change to some lighter materials and not as much resin, while still maintaining the integrity of the original part. As of now we are also looking to make the "spider" part of the part, instead of laminating it in a separate application. I don't have the numbers in front of me, but I think the inner spiders took 15 man hours each, and our proposed way would take 2-3 man hours each. That savings along with material savings is what we're hoping to be enough to bring the price point down.
Thanks again,
Peter