rustystud
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The biggest changes are done to the reconnection box. So since I will be converting my MEP-003A next I'll start taking pictures and posting comments along the way.
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Haha. But it works now. I plan to clean it up, but the focus was on getting a backup genset going. The electric company finally fixed my underground short and the hurricane missed us, so I probably won't need it for awhile.From a mouse nest to a rat's nest.
I believe your correct. My MEP-003A has been working fine now for almost 8 years.I'll have to check that also. I bet it is more of a problem with 002s than 003s due as the 2 cyl units vibrate so much more.
Took Rusty's input and had checked my 4 MEP 002 and 003's for the direct short from L-3 cable to steel cabinet a couple of weeks ago and all were good. Got a chance to look at the 002 that I sold to a neighbor today. Guess what? The L-3 cable terminal was loose and rubbing on the steel cabinet. Just the yellow plastic collar on the lug was between the wire and the ground. Just a matter of time and the magic smoke would be let out. Many thanks Rusty for the follow-up and then spreading the word!View attachment 586864View attachment 586865 I started the modification on my other MEP-002A today. As I was tearing out all the junk from the reconnection box I came across the real problem that caused my generator to fail last year. I had used this generator for several years with no problems. It just failed during a major outage. I thought it was the CVT-1 as I tested it and it was bad, but after I got all the stuff out today I found the cable from the circuit breaker to terminal L-3 had made contact with the box and shorted out causing a small fire inside. This caused my CVT-1 and other components to fail. This area is a bad design flaw as the box has a shelf there that the cable can come into contact with very easily. It is also very hard to see as the reconnection switch is in the way.
So I would warn everyone who is using there MEP-002A and MEP-003A generators to check there L-3 cable to make sure it is free from contacting any metal from the box.
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