And now the final chapter.....
I forgot to mention the alarm installed on the truck.....
I had disconnected the alarm and thought I had bypassed all of it's "features", apparently NOT!!!
I checked the diode, it acted correctly. I got 60+ ohms or so and confirmed that the wire was still good between diode and relay.
I then decided it was time to eliminate the alarm altogether so I found where the "kill switch"was tapped into the yellow wire. I checked continuity and got good results from switch to tap and relay to tap.
Apparently the relay that controls the "kill switch" is a FAIL OPEN configuration. I then bypassed that relay and the thing cranks..... I think I have found the problem. I take the car to the alarm installer and question them about the relay. They take a look and are confused about the wiring at the relay. The installer then assumed the dying roach position and began tracing wires, the same thing I had done for the past several weeks. He stops about 1/2 way in and crawls back out of the truck, cranks the ignition and she STARTS!!!!!
He then asked me if I remembered about the "SECRET SWITCH" we had installed.
*@&&$^$*%^%^%(#*&$%#@*$&^%#%#^#%#^@%#%@^#&
NOPE!!!!! Apparently between me getting out of truck at last location, when trouble started, and jumping back in, the switch moved.... KILLING the ignition system as it was designed to do!!!!!
UNFREAKING BELIEVABLE!!!! I just spent DAYS going through wire by wire by the book, with the help of Y'all.
SO BOTTOM LINE, IT"S **** TO GET OLD.....
and TIM you were right!!!!
Here are pics, cause everybody love pics!!!!
1. fuse block - checking voltage at ignition fuse, 24 voltts!!!
2. diode on pc, note schematics under pc....
3. diode
4. steering wheel dropped, ignition switch removed, wires ready for further inspection.
5. suspicious wires under dash connected to starter relay, ignition switch and alarm relay
6. Alarm relay bypassed to allow start.... before I discovered the real "ISSUE"
7. PROUD FATHER !!!!! Friday May 13th graduation at SHSU..... My daughter the Graduate!!!!!!