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My first MEP-003A (bought many years ago) recently started doing the same thing. I disconnected the batteries, cleaned posts & connectors & after restarting it began charging correctly at about 26 1/2 volts. Can't explain what happened but was happy to not have to pull another blower wheel....been there, done that--no fun....had much help from the good folks on this site....Seems my generator is over charging for the first 10 minutes of running it will charge at 28 volts then it will eventually shoot up to over 30. Guessing I need a new voltage regulator.... What a pain..
Yes it goes over 30volts I saw 31.8Did you check charging voltage with a DMM? I have had very bad luck with the DC voltmeter in your photo.
This is true I'm sure they will fail in the storm of the centuryI used to have some VR's but don't anymore. 31 volts will boil/kill your batteries over time. Some brands fail faster than others. Warranties might apply but that won't help much if they fail when you need them most.
Jerry
Well thats very good info thank you so much!Hook up the batteries to a regular charger (one at the time) and use a digital VOM to see what is happening. If the digital shows the voltage rising too high in a battery, you have a bad cell. I've got an old battery out of my DD that I was trying to desulphate, and it would not stay on the pulse. Checked it with the probe-in-the-water method and found a bad cell.
Probe-in-the-water Method. Using a VOM with the proper voltage range on a battery that is not connected to anything do this: 1. Put the neg probe on the neg terminal and the pos probe in the battery acid of the first cell - you should get about half a volt on a good cell. 2. Move the neg probe to the battery acid of the first cell and the positive probe to the acid in the next cell. Zero voltage means a dead short, anything less than one volt is not good at all. 3. repeat step two on all the remaining cells, ending up with the neg probe in the last cell's battery acid and the pos probe on the pos terminal. There should be half a volt or so on this last reading, just like in the first step. Unless you can replace individual cells, the whole battery is junk if one cell is shorted, and will fail shortly if one cell is below one volt. Most of the rest will come back if properly desulphated.
G-4,Gee, most golf cart batteries I've seen are eight volt (four cells). Please post pictures, at least of the before - news teams will get the aftermath, and you might not have a camera.
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