• Steel Soldiers now has a few new forums, read more about it at: New Munitions Forums!

  • Microsoft MSN, Live, Hotmail, Outlook email users may not be receiving emails. We are working to resolve this issue. Please add support@steelsoldiers.com to your trusted contacts.

Voltages

bpcole

New member
26
0
1
Location
Coats, NC
Ok, im a little foggy on the voltages that are supposed to be on what wire. Im having issues with the rear battery not charging and the Gen 2 light is on. I know there is an exciter wire for each altenator. I also know that one of the wires in the plug recieves voltage all the time and the other when the ignition is on. Right? When I meter out the wires on the plugs, what should I be reading for the red wire driver's and passenger side, and the brown wire driver's and passenger side? Should there be 12v to the driver's side and 24v to the passenger side exciter wires? Im pulling my hair out here! Thanks!
 

Barrman

Well-known member
5,266
1,782
113
Location
Giddings, Texas
The passenger side alternator charges the rear battery. That is ALT 2.

With the plug on the alternator un plugged. You should have 12 volts on the red wire with the key on or off. The brown wire should be 0 with the key off and 12 volts with the key on. If you are getting that, the problem is inside your alternator.

All measurements are with the ground of your volt meter on the rear battery negative terminal. If you just put it to ground, all readings will be in the 24V scale.
 

Warthog

Moderator
Super Moderator
Steel Soldiers Supporter
13,774
232
63
Location
OKC, OK
Just to clarify what Barrman said.

If you ground your meter to the rear battery negative post then you will have 12v readings for GEN2.

If you ground to the truck then you will have 24v readings for GEN2.

Red wire will be hot all the time and the brown wire will be hot only when the key is in the RUN position.

The GEN1 will have 12v readings using the front battery ground or the chassis ground.
 

bpcole

New member
26
0
1
Location
Coats, NC
Ok, thanks for the info. Just got done checking the exciter wire and the other wire in the plugs on top of both the altenators. They checked out just like y'all said. 12v constant to the red wire, and 12v when keyed on for the brown wire. That goes for both sides. I also cleaned up terminals and replaced ones I thought needed replacing. The Gen 2 light is still on, however. I had the altenator checked at AdvancedAuto when the light first came on and it checked out fine. What next?!?!
 

Barrman

Well-known member
5,266
1,782
113
Location
Giddings, Texas
What are you getting for voltages at each battery with the truck running and everything hooked up?

Is the red wire at the bolt post on the back of ALT 2 always hot with 12V?

It seems to me that your truck wiring is ok. That means no matter what autozone said, you have a problem in your alternator. Is the belt tight? I would suggest pulling the alternator and checking the diode, regulator and rectifier with a DVOM as per the -34. Something is either bad or a connection is loose.
 

bpcole

New member
26
0
1
Location
Coats, NC
Truck is ruunning, rear battery is giving 12.65v, front battery is giving 14.14v. The belts are tight on the passenger side, and the drivers side belt is tightened as far as the bracket will let it, but it squeals when first started up.
 

bpcole

New member
26
0
1
Location
Coats, NC
Ok here's the update, took off both altenators. Replaced the loose belt. Put Gen 1 in the place of Gen 2. Put a new altenator I had in the barn in the Gen 1 position. Wired everything back up. No Gen lights now and 14.2v to the back battery and 12.7v to the front battery. The volt meter is halfway into the green. We will see what happens in the coming days. Thanks for the help guys.
 

bpcole

New member
26
0
1
Location
Coats, NC
Truck is still cranking fine, no Gen lights, but my speedometer and gas gauge backlights are not working now! Everything else in the instrument cluster is backlit (ie the wait light, fan switches, Gen lights, volt meter), just the gas gauge and the speedometer. Any ideas?
 

Barrman

Well-known member
5,266
1,782
113
Location
Giddings, Texas
The back light for the gauges are a completly different problem. Except for 1 wire. The ground for the dash lights and about 20 other things on the truck is bolted to the top of the parking brake pedal bracket. Crawl under there, remove the bolt, clean the metal and make sure that ground is tight and making contact.
 
Top
AdBlock Detected

We get it, advertisements are annoying!

Sure, ad-blocking software does a great job at blocking ads, but it also blocks useful features of our website like our supporting vendors. Their ads help keep Steel Soldiers going. Please consider disabling your ad blockers for the site. Thanks!

I've Disabled AdBlock
No Thanks