Unless there is something seriously wrong with the rim, there shouldn't be enough rust to cause failure. Something that happened with mine was the shop thought the torque on the bolts was only 150 ft lbs, which is close to standard. It's 425-475, and that's a huge difference with sealing ability on the o ring.
Likely, just cleaning the sealing area with a wire brush, then a quick coat of paint will cure your blues.
And 525 for mount/dismount is a bit high. It was $50 a tire at commercial rates here in washington.
All in all though, good luck! Enjoy your drive!
Exactly right. Anytime I break down a rim, I wire brush the o ring groove and all rust. I then treat all rust spots with rust neutralizing paint and then top coat with OD. There are lots of places inside the rim halves that water can collect and rust. A little pm when changing tires can do much for prolonging rim life.
For an o ring not to seat on an A3 rim, there would need to be an extreme amount of structural rust, not just surface. My guess is that the shop has zero experience on these types of rims and either used the old o ring, tore the ring removing and tried to reuse it, didn't clean all the poop from the groove prior to reassembly, or didn't seat and torque correctly.
When I can bust and rebuild an A3 rim all by myself with nothing more than a engine hoist and impact wrench, then there's obviously something wrong with a commercial facility that f'd it up. The rim, when rebuilt with the correct parts and reasonable care, is virtually idiot proof. I'm the poster boy to prove it!