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  1. R

    M1151A1 HMMWV plenum crossover removal

    I’m looking 👀 forward to seeing the old upper mounts out for inspection. From what I can tell they are all significantly compressed
  2. R

    M1151A1 HMMWV plenum crossover removal

    Ordering replacement body mounts now. Per TM 9-2320-387-24P-C05 My 1151A1 is sub 3K serial number however it looks like the mounts can be updated to the new style. Ordering a few 5340-01-568-4874 "AMG STARTED USING A NEWER VERSION OF THE MATERIAL IN 2019 TO RESOLVE THE ISSUE WITH THE CRACKING...
  3. R

    M1151A1 HMMWV plenum crossover removal

    Body mounts are definitely compressed. Followed advice and raised the body a tad. This plenum is definitely taller as well
  4. R

    M1151A1 HMMWV plenum crossover removal

    Which mfg/type of grey? Presume high temp rigid….
  5. R

    M1151A1 HMMWV plenum crossover removal

    Yeah planning to use RTV black ultra, no gasket
  6. R

    M1151A1 HMMWV plenum crossover removal

    I’ll try again a few more times. Perhaps the body mounts are compressed but they look ok. Almost have the turbo out anyhow.
  7. R

    M1151A1 HMMWV plenum crossover removal

    I’m following TM sequence to service LH valve cover gasket. Plenum crossover and LH manifold must come off in sequence so as to not bend injection lines. TM 9-2320-387-24-2 Sections 15-20 15-16 16-4 15-11 The problem is there is not enough clearance to remove crossover from turbo outlet. A...
  8. R

    Another voltage regulator failure (200A dual V)

    Ordered one from HPG. Gather prices are going up rapidly…
  9. R

    Another voltage regulator failure (200A dual V)

    Regulator failed on the road today. I was fortunate to make it to my destination on battery. Q: suggestions on where to source this regulator? New/NOS pricing seems to vary $600-$900ish which IMO is pretty dear for a voltage regulator.
  10. R

    12K Half Shaft rebuild (solid rotor)

    Scored an aftermarket rear shaft from a local community member. The shaft was a bit odd with a small flange 10k size plunge joint hub side and a 12k hub side joint. Works fine. We’ll see how it holds up.
  11. R

    12K Half Shaft rebuild (solid rotor)

    Curious if anyone has cross reference the 12k joint parts to commercially available sub components. I saw a post for the 10k but not the 12K. Noticed GKN is one of the suppliers for the small flange 12k shafts. Maybe I’ll look at their documentation…
  12. R

    12K Half Shaft rebuild (solid rotor)

    Pulled the shaft apart this afternoon. 2/3 rollers came off the cross inside the hub side joint. The cross and joint housing are a bit galled. looking for a few shaft now or at least a donor inner joint.
  13. R

    Replacing Exterior Bolts with Stainless

    Galvanic corrosion is bad enough on the armored trucks. Stainless on aluminum will be worse unless real care is taken with mitigation. Think non conductive sleeves, washers and plastic sheeting.
  14. R

    What have you done to your HMMWV today/lately

    Hood and grill fiberglass repair complete. Rapco 383 green
  15. R

    Aluminum Radiator for REV Truck?

    https://midwestmilitaryequipment.com/all-aluminum-replacement-12469365-radiator-for-turbo-humvee-hmmwv/ Sent from my iPhone using Tapatalk
  16. R

    What have you done to your HMMWV today/lately

    Starting work on ECV hood fiberglass repair. So many cracks [emoji22] 1st order of business is repairing bonding between support structure and panel. Support structure is cracked almost everywhere. Using 3 layers of glass to repair structure. Ordering 3M Panel bond to address a few areas...
  17. R

    12K Half Shaft rebuild (solid rotor)

    I’m getting into the LR shaft to assess problems with the hub side joint. Referencing TM 9-2320-387-24-1 section 6-7 for ECV. I’m not entirely clear on hub side joint disassembly. Any guidance appreciated. Are cross/clips/roller cages available? Sent from my iPhone using Tapatalk
  18. R

    What have you done to your HMMWV today/lately

    Completed reinstalling the rear differential assembly post rebuild. Lots of work on a spare time basis. Replaced rear driveline universal joints. New pads and rotors. Rotors were warped. Took the opportunity to replace RR brake line which was compromised. Flushed and bled all 4 corners with...
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