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The OP brought up air in the system so I just said to look on the suction side of the booster as in lines /filter or rubber hose that is on the copper cross over fuel that attaches to the booster. Obvious would not be on pressure side or after booster with his system making 70 / 80 psi as it...

Yep while working before I had my slab and carport for the trucks I was careful when working with the fuel control assembly little clip / the little spring in the delivery valve and spring in the over pressure valve. Then again I had more than one Deuce parts trucks if I got unlucky. So glad you...

The line coming off #1 Injector is the injector Return lines from all injectors. It will always look like the is some air /fuel trapped in that line. While the injectors do not return fuel under pressure / flow they burp sometimes. This is not a problem and if you look at any multi fuel they...

One thing for the IP is fuel flowing through the head and back to the tank so we need a good working in tank pump / inline pump to clear air after filter change. The easy way of checking fuel flow through the head and also checking the over pressure valve would be this. The fuel line that comes...

As said above check all linkages / pedal and what not's for binding ect. Also the throttel shaft linkage arm is sitting on the idle set screw and not hung up when engine not running. You can also start the engine with the timing shut down rod cover off and work the fuel control unit assembly...

Just spit balling here so lets start with the gages. They are wrong or you have an over pressure in the system. Most LDT's seem to be running around 30 psi idle and 60 psi high idle. Now that is the specs for minimum performance levels. Now the LDS pump has specs that are higher and over 70...

Looking good. So what are you going to pull with it. When I had my first 915 is was going to delete the engine coolant to fuel line heat exchanger that is under the cab driver side. Being in FL myself not worried about gelling fuel. Thought about just getting rid of it or a fuel cooler in it's...

Yea sorry myself when I had Deuces also had cranes and could easy lift off bed. When the HB is on correct mark TDC and advanced window mark is on pointer the Head red / scrib should be approximately one tooth off to the rear of engine. We only remove Head when the red /scrib tooth is on Head...

My point about the plunger position is that as it goes around to line up with the correct cylinder and up and down to make the pressure for the injector. The delivery valve has to open every time too. It takes 250 psi 400 psi to open and start the pressure out to get to cylinder /injector. Then...

Rusty correct he should have had air /fuel coming out the "overflow valve" on the head. As for anything coming out the injector lines as to where the plunger is will not happen up or down. The delivery valve that opens on each stroke needs high pressure to open and deliver it to the correct...

My 1088 had that set up. When I went straight pipe I got lucky and grabbed a plastic cap off something I can not remember and first choice it fit blocking it off.

Just woke up to early again and read your post again and corrected my thought. Myself fix /change the in tank pump to start with as it going to help with fuel filter changes. Easy to check correct timing if you have not done that yet. Injection Pump Timing | SteelSoldiers

Did a thread showing some of the boots I had but could not find it. Believe some were aftermarket and had no control numbers or manufacturing numbers. I had / got a lot of boots at rallys that were NOS and had numbers. They seemed to do OK. Only had one Deuce with Timken everything else even 5...

Are you still packing the knuckle with grease? Seems like some of the stuff from China does not like petroleum products.

Been a while but if I remember the two tail lights do not match if original. I had to run a separate wire from the passenger side from the passenger side wheel well. Was it the passenger side was just black out and riding lights no brake light so two different light housing?

Yep that is one bad spring. I just make sure when taking off the retainer ring I am not facing the can. I work with my body / face off to the side as much as I can be but still be able to reach the band clamp nuts with my ratchet. Then once the can cap is off I treat it like a loaded weapon...

Yep we have a pressure relief valve on the secondary fuel filter and a over flow valve on the head. The over pressure would have to be set higher than 70 psi. The min. working pressure of the system is 60psi. The over flow always flows because of the hole in it. Here the over pressure valve does...

In this case where it is the service side and not the parking brake side will make it easer. Air up the truck till the air dryer pops off and you have full air pressure. Have you cage bolt handy and nut working free. Flat ground and wheels chocked enough so truck can not roll. Release parking...