Upon reinstalling the original glass into the rear sliding window I broke it in 2. So I cut a new one out of some free tinted plate glass my neighbor had. I wouldn't dare use plate for a windshield or door window, though. For that you really should use safety glass. Anyway, it came out great, even cut the corners. Never cut glass before in my life! Pictured below are 2 packages of foam weatherstripping you can get at home depot or online. The black rubber tape is 3/8x3/4" and the white is 1/4x1/2".
This info is for the Canadian hard tops with sliding rear windows. The original weatherstripping consists of thin metal strips with felt. Over time, the felt wears out, water then rots out the metal strips, the window frame, frame track, etc.
The fix is simple. Drill out the rivets holding on the old weatherstripping, then fill the rivet holes with bondo or another filler. Cut the black foam tape to the proper length and simply stick it in place. The white foam tape goes around the window frame to replace the old felt strips. The result is a window that has a 100% watertight and air tight seal. It will be very snug for a few days but the foam eventually "settles in" and conforms to the window frame making it easier to slide. The black foam tape also works great to replace your door glass weatherstripping where it meets with the roof panels and around the door itself. And it also works great to replace the windshield weatherstripping, just be sure to apply the foam tape far enough forward of the windshield lip or else it "oversquishes" it and pulls it up. Can add a picture later of where to put it.
I also made 2 brackets to secure the unique Canadian light bar to the front of the hard top instead of directly on the roof which is not a great idea on a 8' tall truck. The original conical lens covers looked super goofy, like there's a big pair of orange titties hanging off the roof of the truck. So I am working to replace them with flatter bulb covers off a honda motorcycle's turn signals. LED semi truck style running lights will also be added to the top of roof and additional running lights will also be added around the bed. A spot light will be mounted on the cab, as will door operated light switches that illuminate the ground below the running boards for stepping out at night with the grandparents. A light will go under the hood for nighttime maintenance, the inside of the toolbox, 4 lights under the cargo bed, light on the rear of the hard top for bed illumination and of course parking lights.
I have this "thing" about being able to SEE at night. I've worked with drop cords and flashlights in my mouth for too long.
Yesterday and today I finished degreasing, derusting and sealing up the two drums I have taken off. The bearings have been washed, repacked, foiled, newspapered and labeled for future installation. I'm taking the extra time and money to replace all 6 of the inner hub seal sleeves that you ball peen off the end of the axle housings. Mine were all worn! All inner and outer hub seals will also be replaced. I have plans to do little offroading in an area where there is a 1' deep river crossing and I don't want water in my bearings.
I am STILL waiting for the air compressor I paid for to be shipped so I can mount it on the 6.2 and make mounts for 2 members here. I also finished modding the 7.3 fuel filter and will add it to the engine bay when I pickup some extra steel in a few day's. I'll also be making my "granny" steps for the running boards, front bumper step and rear tailgate steps.
I love making stuff and I love a truck with lots of goodies all over it.