Seems like this is turning into a build thread.

[CARC686]

It's the real life Kaleco Auto o-pipe.

Wayback Machine

 

[CARC686]

I actually hadn't installed the upper shackle bushings on the front end, so I set about that this morning. Had spent some time looking around online for any example I could find of how it's done, since I don't know what I don't know and that's a good way to find out. No luck, so here's my experience. First, set up some kind of heat deflector above the driver's side upper, because torching it could catch your wiring harness on fire if you don't. Other than that, I just heated the center sleeve, twisted it out, cut off one side of the rubber, and knocked it through from the outside with a screwdriver. There was no outer sleeve, which was a relief, because I had set up my reciprocating saw and discovered it was not going to fit before I got started.



So that one's in place. Stopped there, since my favorite neighbor came out to let me know what he thought of the sound of bushings being tapped with a hammer. Figured since I was rolling around in the dirt anyway, I'd get a pic of the transmission mounts I did a couple days ago.



My undercarriage is beautifully seasoned, like an heirloom skillet. I had wanted this thing for awhile and finally decided I was willing to buy once and cry once. I'm happy with it. Good purchase.



Yeah, I know, plywood or something. Haven't got any. The truck can't push this jack frame through the sand. My house is built on it. It's fine. Anyway, I found some kind of sprung push retainer on the driver's side floorboard yesterday and I don't know what it is. It could have fallen out of the steering column when I was tapping the lower column onto it. That's my only theory. Does anyone recognize this thing? Thanks in advance if you do.

 

[vanaisa]

Seems that good neighbor is rare in these days.

 

[CARC686]

At 40 years of age, I'd say the OEM bushings looked pretty good.



The brakes were squealing, so I replaced the pads. Still squealing. I guess you can't believe everything you read on the internet.

 

[CARC686]

Can someone post a photograph of the 6.2 starter support bracket correctly installed? I think mine is missing.

 

[CARC686]

This morning I went to R&R the last bushing on the front springs. Passenger side shackle top. Started tapping it out and found that it backs into the bank 2 exhaust. Looked up at those three nuts on the collector. Thought about how they've heat cycled a thousand times and rust has been crystalizing in the threads for ten presidential elections. Thought about snapped fasteners in the manifold. Thought about removing the manifold to drill them out and snapping studs off in the cylinder head.

My risk/benefit analysis of the situation came to one conclusion: Nope.

I reckon I could torch the bolt until the rubber turns to mush and slide hammer it all out together. Maybe cut the head off and pull it out from the thread end and just install the new bolt backwards. Makes no difference. I just haven't got a slide hammer or an angle grinder at present. There isn't enough room between the frame and the exhaust to install the inner half of the Energy Suspension bushing at that point. Could always just cut the collar off it, install both halves from the outboard side, and replace the missing poly with a fender washer.

I'll decide how to deal with it today and get after it again tomorrow.

 

[CARC686]

Decided to skip working on the truck this morning and took it out instead. Had it in 4L a couple times and found that it's perfectly comfortable doing things that I'm not. At a trail washout, there was a spot with broken glass and bumpers lying on the ground. Some people really tore their vehicles up. The CUCV crawled through the whole mess without much effort. I did crest a climb blind at one point, partially because I haven't replaced the rear springs yet, but it was also pretty damn steep. Was a bit harrowing, seeing nothing but sky through the windshield on those twisty trials, but I haven't put the roof on the ground yet. Knock on wood. The only thing out there that really worries me is loose sand. I've got to get a winch and a claw so I can deal with it when I inevitably bury it to the axles. It's just a matter of when. Anyway, got back on the asphalt and cruised a few hundred miles, up to around 7200 feet elevation, and back down to 3900, averaging almost exactly 20 MPG. Blew out my driver's side exhaust manifold donut on one of the mountain climbs, so it was a smelly drive home. Picked up a can of PB Blaster along the way, and the multi-day soaking has commenced. Maybe I'll do the motor mounts in the morning. Maybe not.

 

[CARC686]

Did the rear springs today. Nuts and bolts are 7/8" and 13/16". U-bolt nuts are 15/16". Reused the original hardware because it was fine. Finally replaced the last shock. I was stalling on it because I didn't want to drop the tank, but we just cut the bolt off this morning. Suspension is all brand new and it feels like it.

40 years of rear end sag:



Six leaf Husky replacements:



Had to double the antenna tie downs over so they wouldn't drag the garage door on the way out. Eventually, the rear bumper is going to weigh in at about 300 pounds. Depending on how much sag that creates, I may do the ORD 2.5" shackle flip. Maybe not. It was noticeably more difficult to load all my junk back into the bed after the job was done. A little rear end sag makes life easier.

 

[CARC686]

Was really looking forward to how cheap parts would be on a truck that has had overstock sitting on shelves for decades all over the world. Also, in case anybody wondered, the black plastic vacuum doodad on the side of your injector pump is GM #14057219 aka NSN #4820-01-158-6836. Nobody is making them and NOS seems to hover around $200 USD at a minimum if you can even find one.

 

[CARC686]

Was really looking forward to how cheap parts would be on a truck that has had overstock sitting on shelves for decades all over the world. Also, in case anybody wondered, the black plastic vacuum doodad on the side of your injector pump is GM #14057219 aka NSN #4820-01-158-6836. Nobody is making them and NOS seems to hover around $200 USD at a minimum if you can even find one.

Turned out I couldn't find any at all except for a guy on eBay sitting on a pile of surplus NOS and asking $300 apiece. At that price, I got into my junk box, pulled one off a seized DB2, and tried it out. Worked great, and I liked the price a lot better.

 

[Sharecropper]

Was really looking forward to how cheap parts would be on a truck that has had overstock sitting on shelves for decades all over the world. Also, in case anybody wondered, the black plastic vacuum doodad on the side of your injector pump is GM #14057219 aka NSN #4820-01-158-6836. Nobody is making them and NOS seems to hover around $200 USD at a minimum if you can even find one.

I've got one practically brand new if you want it. I'm not going to need it with my new 765R4. Pm me if interested.

 

[CARC686]

I've got one practically brand new if you want it. I'm not going to need it with my new 765R4. Pm me if interested.

765R4 sounds sweet. I had to look it up. Check that pinned thread on CUCV hot rodding before hooking up the kickdown cable, and PM sent!

 

[WWRD99]

I actually hadn't installed the upper shackle bushings on the front end, so I set about that this morning. Had spent some time looking around online for any example I could find of how it's done, since I don't know what I don't know and that's a good way to find out. No luck, so here's my experience. First, set up some kind of heat deflector above the driver's side upper, because torching it could catch your wiring harness on fire if you don't. Other than that, I just heated the center sleeve, twisted it out, cut off one side of the rubber, and knocked it through from the outside with a screwdriver. There was no outer sleeve, which was a relief, because I had set up my reciprocating saw and discovered it was not going to fit before I got started.

View attachment 924748

So that one's in place. Stopped there, since my favorite neighbor came out to let me know what he thought of the sound of bushings being tapped with a hammer. Figured since I was rolling around in the dirt anyway, I'd get a pic of the transmission mounts I did a couple days ago.

View attachment 924749

My undercarriage is beautifully seasoned, like an heirloom skillet. I had wanted this thing for awhile and finally decided I was willing to buy once and cry once. I'm happy with it. Good purchase.

View attachment 924750

Yeah, I know, plywood or something. Haven't got any. The truck can't push this jack frame through the sand. My house is built on it. It's fine. Anyway, I found some kind of sprung push retainer on the driver's side floorboard yesterday and I don't know what it is. It could have fallen out of the steering column when I was tapping the lower column onto it. That's my only theory. Does anyone recognize this thing? Thanks in advance if you do.

View attachment 924751

That magic spring did come out of your steering column...it's the key in the ignition ground...I usually chuck those since I don't like that buzzing noise.

Sent from my SM-S906U using Tapatalk

 

[CARC686]

That magic spring did come out of your steering column...it's the key in the ignition ground...I usually chuck those since I don't like that buzzing noise.

Sent from my SM-S906U using Tapatalk

Hey, thanks! No wonder I never missed it. Glad to know I don't need to worry about it.

 

[CARC686]

I live in a sandbox. Cats crap in sandboxes. I live in a cat box. I often forget this. I was reminded of this today. Face first. Immediately lost interest in my motor mounts. Another time.

 

[CARC686]

Slaughtered the budget this month ordering this bumper with a jerry can carrier. Made to order and turnaround is lengthy, so I have time to think about what I've done. If anybody's got an extra M1009 wheel, let me know. Hillbilly Wizard is asking more than I want to spend for a matching spare, considering I've already got a proper offset steel wheel to work with. Just a matter of dollars versus how nitpicky I'm feeling, I suppose.

 

[CARC686]

Looked up the doghead mod and didn't find the original post. Seems like it must have been posted more than 15 years ago. I did find a post referring to it and it directed me to look up this part specifically. It's listed at 12v, 300 amp. Is this correct?

https://www.napaonline.com/en/p/SME7018601

 

[WWRD99]

Slaughtered the budget this month ordering this bumper with a jerry can carrier. Made to order and turnaround is lengthy, so I have time to think about what I've done. If anybody's got an extra M1009 wheel, let me know. Hillbilly Wizard is asking more than I want to spend for a matching spare, considering I've already got a proper offset steel wheel to work with. Just a matter of dollars versus how nitpicky I'm feeling, I suppose.

View attachment 925706

I've got a bunch of rims plus one brand new one...I get them whenever I can. Since I have 3 it's good to have spares. Look on marketplace for a 1009 part out. That's where I get mine.

Sent from my SM-S906U using Tapatalk

 

[CARC686]

Left a bad review on those Dynomax mufflers on Summit and a rep reached out to offer a refund or exchange with paid return shipping. They're sending me a pair of Thrush welded mufflers. Honestly, I'm impressed with the customer service.

 

[CARC686]

At some point, somebody decided to keep tightening the nuts instead of replacing the collector donuts, so the OE springs are ruined, just like the gaskets. Whatever common database websites are using to determine whether or not these fit the CUCV states that they will not work, but only because the database cuts off at 1988. The same list states these are compatible with everything that ever got a diesel 6.2 from that point forward. Probably 6.5 as well, but don't take my word on that. Look it up. The cheapest source I could find was RockAuto, but they aren't listed in the regular menu. You have to use the search function.

In case anybody needs to look this up in the future: exhaust manifold collector studs nuts bolts Dorman 675-216 675216 30-4380 304380