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Shortly. Need to do one last test in an 804 before releasing the system. I want to be sure the final version of the wire harness is correct.

The manual you want is TM-9-6115-672-14. You can download a copy of it from ----> 806B Operators Manual or from here---> 806B Operators Manual

No problem at all. Now the OP has his answer. :)

Guy means that you need to hold the Engine Control switch (S1) in the START position until the engine starts AND the Oil Pressure has risen and is stable. Then release S1 the Engine Control Switch. Holding S1 in START after it starts is OK. The starter automatically cuts out after the engine...

If the 12volt loads aren't too big you could used a 24v to 12v buck converter to power the 12v loads. That way you'll be pulling power from both batteries and will help keep them balanced. Buck converters are very inexpensive.

Back shells installed. These are listed for sale in the Classifieds in the "Tools" category. Here ---> CIM Brightness Tool

An ATS is basically is an automated mechanical power switch that will switch from utility power to your generators output power upon a utility power failure to maintain power to your house. The Remote Start system is used to cause the generator to start upon the ATS sensing a failure of utility...

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They are built following the MCII Inc drawing number 29763. I added potting inside of the shrink tubing on the switch to prevent the cable from flexing to eliminate the wires from breaking. The picture below is the cable assembly minus the back shell for the 100 pin SCSI connector. (The back...

Yes, his is one of the ones being built in this batch

The MEP-805B / MEP-806B CIM Brightness adjustment cable/tools I'm fabricating will be ready to ship this weekend. Feel free to PM me if anyone is interested in one.

The 31904QT is the wrong switch for S1. ☹ The 31904QT is actually the latest replacement for the S6 AM/VM switch. At least you have a spare for that now. 🙂 PM'd you

I'll be building a few of these cables. PM me if anyone is interested in getting one.

I you haven't already done so download a copy of TM 9-6115-644-24. It has the info in there in the schematics section at the end to the TM. Here is the info from the TM on how to wire the S1 switch. The numbers closest to the switch are the wire numbers such as 180D. Each wire in the set has...

I can build one similar to the official drawing for the cable. Did one about a month ago for a customer. PM me if interested.

If the set sat unused for a long period of time corrosion may have crept into the various switch's such as S1, S5, S6, S8 and others. "Exercising" them with the set NOT running can help with any contact issues. Better yet spray contact cleaner such as Deoxit into the switch openings, if...

As I recall the exciter winding draws 1 amp or less from no load to full load. If the VR is putting out say 2 amps of current into the exciter I could see it overvolting and not blowing the 3 amp fuse.

I produce a replacement A1 VR for the 804B. Should after your testing and troubleshooting determine the VR you bought is NG I have them available for shipment.

TM 9-6115-643-24 is the Support & Maintenance TM. It has troubleshooting procedures for most aspects of the genset. It's available for downloading in the "TM" section of this forum.

Was the TRC VR you put in a known good one? Have you performed the tests in the -24 TM for the VR and the voltage adjust pot?