• Steel Soldiers now has a few new forums, read more about it at: New Munitions Forums!

  • Microsoft MSN, Live, Hotmail, Outlook email users may not be receiving emails. We are working to resolve this issue. Please add support@steelsoldiers.com to your trusted contacts.

CTIS pressure settings increase - no programming, transducer, or module required.

Awesomeness

Well-known member
Steel Soldiers Supporter
1,813
1,514
113
Location
Orlando, FL
Do the M939 CTIS controllers work without modification in the LMTV A0's? I know the A1 can talk to it, but the A0 can't. Has anyone used one?
 

GeneralDisorder

Well-known member
Steel Soldiers Supporter
1,933
5,009
113
Location
Portland, OR
Do the M939 CTIS controllers work without modification in the LMTV A0's? I know the A1 can talk to it, but the A0 can't. Has anyone used one?
Since the A0 doesn't have a J1939 bus at all I would *assume* it would work without issue. The only issue with them on the A1 trucks is they burn out the J1939 termination resistors if you don't pull the pins out of them. Not having those pins doesn't affect their operation though - seems that Dana left some pins hot that they assumed wouldn't ever be used and those ended up being the pins they later used for the J1939 so it kinda broke the forward compatibility unless you know to pull the pins out or disconnect the wiring to them.
 

hike

—realizing each day
Steel Soldiers Supporter
518
824
93
Location
Texas Hill Country
Do the M939 CTIS controllers work without modification in the LMTV A0's? I know the A1 can talk to it, but the A0 can't. Has anyone used one?
As @GeneralDisorder does, I *assume* the M939A2 CTIS ECU will plug and play in the LMTV A0 variants. Easy enough to check. Use the M939A2 CTIS schematic from post#65 and match to your A0 schematic?
 
Last edited:

M1224

Member
Steel Soldiers Supporter
58
33
18
Location
Croswell, MI
Well, looks like I have a lot more work. I used the jumper wire method to check for leaks, and as soon as I jumped pin B to open the wheel valves, the tires started deflating out the dump valve. Time to pull the PCU and go through it. I did get Pin M switched to Z, so I'll have 81 psi highway when it's back together. then I can work on the switches.
 

GeneralDisorder

Well-known member
Steel Soldiers Supporter
1,933
5,009
113
Location
Portland, OR
Well, looks like I have a lot more work. I used the jumper wire method to check for leaks, and as soon as I jumped pin B to open the wheel valves, the tires started deflating out the dump valve. Time to pull the PCU and go through it. I did get Pin M switched to Z, so I'll have 81 psi highway when it's back together. then I can work on the switches.
That happened the first time I powered up my system too! I did manage to get it to stop fortunately so I could drive home from @Lostchain 's shop. PCU spool valves were contaminated with crap from the wet tank. They really should have given the PCU an inline filter so crud from the wet tank wouldn't get into it.
 

Ronmar

Well-known member
3,696
7,222
113
Location
Port angeles wa
Yep, classic leak. Give a shot of air to open the valves then it dumps tire air trying to match the system pressure drop caused by the leak. Thats the same way the system deflates. They connect the system to a 6.5PSI relief valve(leak) that drops the truck side of the system down to around that relief pressure and the dumps try and match that pressure in the tires By venting tire air.

Best way to trouble shoot this IMO is to disconnect the PCU output line and connect a regulated air source, say 60PSI, to that line feeding down to the dump valves and the wheels. Then you can hold all the plumbing around that 60PSI indefinitely while you go over all the plumbing And axle vents looking for the issue… find nothing there? Then the control or deflate valves in the PCU are leaking…

Mmmm PCU valve crap… Mix that with a little garlic and some butter and it makes a pretty good steak seasoning:)

IMG_3208.jpeg
 

M1224

Member
Steel Soldiers Supporter
58
33
18
Location
Croswell, MI
The green controller is not triggering the control valve or the fill valve for the initial pressure check, and once that process fails, I get 5 flashing lights. The harness and tank sensor pass checks, I ran down the entire TM electrical troubleshooting procedure. TM says Transducer is bad, but if the computer isn't even cycling the valves, there's nothing for the Transducer to read.

I'm going to do the regulated air supply at 55psi and test for 2.5v at the Transducer as well as the standard leak checks. I have a feeling it's time to collect about a dozen green boxes and just keep trying them out till I find one that works.
 

Ronmar

Well-known member
3,696
7,222
113
Location
Port angeles wa
Well yes there is something for it to read, with control open the manifold that the sensor is connected to is open to the atmosphere. Thats its first check, can it see atmospheric pressure… If it cannot see that it will not proceed…

have you had the PCU sensor out? They installed it pointing straight up, which is usually considered poor form for sensor installation because they can collect crap…

Don't have these issues using 2 switches a relay and a pressure gauge. At this point in my life I think I can live without a black(or green) box checking my tire pressure every 15 minutes...
 
Last edited:

M1224

Member
Steel Soldiers Supporter
58
33
18
Location
Croswell, MI
Well yes there is something for it to read, with control open the manifold that the sensor is connected to is open to the atmosphere. Thats its first check, can it see atmospheric pressure… If it cannot see that it will not proceed…
That's probably the main issue then. When powered, it reads 00.00 Volts. Test failed, 5 flashing lights.

have you had the PCU sensor out?
Not yet. Doing that today.

They installed it pointing straight up, which is usually considered poor form for sensor installation because they can collect crap…
The slight angle they put it at was a sorry attempt to compensate, but was never enough to do any good.

Don't have these issues using 2 switches a relay and a pressure gauge. At this point in my life I think I can live without a black(or green) box checking my tire pressure every 15 minutes...
Once I start updating the configuration, adding in the AC and audio (and an interior light), I'll start tackling the manual CTIS conversion.
 

Lostchain

Well-known member
Steel Soldiers Supporter
272
571
93
Location
Portland, OR
I have a feeling it's time to collect about a dozen green boxes and just keep trying them out till I find one that works.
It would be the proper course of action to simply ask the controller you have what is wrong with the system, and then repair from there. Dana Diagnostic Tool and a J1939 adaptor is what’s required for this.
 

M1224

Member
Steel Soldiers Supporter
58
33
18
Location
Croswell, MI
It would be the proper course of action to simply ask the controller you have what is wrong with the system, and then repair from there. Dana Diagnostic Tool and a J1939 adaptor is what’s required for this.
Except the J1708 and J1939 are not pinned in the CTIS harness. My truck has a J1708 Diagnostic plug, but only the Trans is connected.
 

Lostchain

Well-known member
Steel Soldiers Supporter
272
571
93
Location
Portland, OR
Except the J1708 and J1939 are not pinned in the CTIS harness. My truck has a J1708 Diagnostic plug, but only the Trans is connected.
Might be more work than you want to do but the pins are present in the controller, and if you already have a J1708 port for the transmission, might make sense to just run the CTIS 1708 over there so you have access to both controllers. The DDT is just the right tool for the job on CTIS. It works just as good (only slightly slower) on the low speed bus.
 
Top
AdBlock Detected

We get it, advertisements are annoying!

Sure, ad-blocking software does a great job at blocking ads, but it also blocks useful features of our website like our supporting vendors. Their ads help keep Steel Soldiers going. Please consider disabling your ad blockers for the site. Thanks!

I've Disabled AdBlock
No Thanks